Recall 25V053000: 2024 New Flyer XD35, 2024 New Flyer XD40, 2024 New Flyer XD60 +1 more

Updated from NHTSA data · How we count

Report date
Feb 3, 2025
Vehicles affected
210
Models
4
Initiated by
Manufacturer

The problem

New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.

The risk

A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.

The fix

Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Affected vehicles

  • 2024 New Flyer XD35
  • 2024 New Flyer XD40
  • 2024 New Flyer XD60
  • 2023 New Flyer XDE60
  • 2024 New Flyer XDE60

Details

NHTSA campaign
25V053000
Manufacturer
New Flyer of America, Inc.
Owner letters
Mar 11, 2025
Components
Fuel system, diesel:delivery:hoses, lines/piping, and fittings (Fuel, Hybrid & EV Propulsion)

Recall repairs are free at authorized dealers. To see if your vehicle is included, enter your VIN at NHTSA.gov or call the manufacturer.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. Methodology