2005 Dodge Durango problems, complaints & recalls

2005 Dodge Durango recalls (3)

• Recall 16V352000May 24, 20164,648,270 vehiclesDo not drive
  AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

  Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.

  Risk: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

  Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.

• Recall 15V313000May 26, 20154,077,169 vehiclesDo not drive
  AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

  Chrysler (FCA US LLC) is recalling certain model year 2005-2009 Dodge Ram 2500, 2004-2008 Dodge Ram 1500 and Durango, 2006-2009 Dodge Ram 3500, 2008-2010 Dodge Ram 4500 and 5500, 2007-2008 Chrysler Aspen, 2005-2010 Chrysler 300, 300C, 300S, and SRT8, 2006-2010 Dodge Charger, 2005-2008 Magnum, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

  Risk: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

  Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the affected Chrysler and Dodge owners and Mitsubishi will notify the affected Raider owners. Dealers will replace the driver's frontal air bag inflator, free of charge. The recall began for Chrylser on June 8, 2015. The recall for Mitsubishi started on June 24, 2015. Chrysler and Dodge owners may contact Chrysler customer service at 1-800-853-1403. Mitsubishi owners may call 1-888-648-7820. Chrysler's number for this recall is R25. Note: This recall supersedes recall 14V817 in its entirety. Vehicles that have had their driver side frontal air bag replaced previously need to have their air bag replaced under this recall as well.

• Recall 14V770000Dec 3, 2014250,896 vehicles
  AIR BAGS

  Chrysler Group LLC (Chrysler) is recalling certain model year 2004-2005 Dodge Ram 1500, 2500, and 3500, 2004-2005 Dodge Durango, 2005 Dodge Dakota, 2005 Dodge Magnum and 2005 Chrysler 300, 300C and 300 SRT8 vehicles originally sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Alabama, Florida, Georgia, Hawaii, Louisiana, Mississippi, Texas, Puerto Rico, U.S. Virgin Islands, Saipan, Guam, and American Samoa are addressed by this recall. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.

  Risk: In the event of a crash necessitating deployment of the passenger’s frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

  Remedy: Chrysler will notify owners, and dealers will replace the front passenger air bag inflator, free of charge. For vehicles that were sold, or are currently registered, in Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, owners were notified and the recall began on December 5, 2014. For all other vehicles, Chrysler notified owners and the recall began on February 3, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is P40 Expanded. Note: This recall has been superseded by recall 16V-352. This recall superseded the passenger air bag portion of recall 14V-354.

NHTSA defect investigations

• EA21002Opened Sep 17, 2021Open

  Desiccated Air Bag Inflator Rupture

  From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.C…

• EA15001Opened Feb 24, 2015Openled to recall 14V668

  Air Bag Inflator Rupture

  The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field fai…

• PE14016Opened Jun 11, 2014Closed Mar 2, 2015led to recall 13V172000

  Air Bag Inflator Rupture

  The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field fai…

• AQ10001Opened Nov 18, 2010Closed Dec 28, 2015

  Fleet Vehicle Recall Completion Audit

  On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this…

• RQ08005Opened Jul 28, 2008Closed Jan 9, 2009led to recall 09V003000

  Fuel spit-back during refueling

  In its letter dated january 6, 2009, chrysler informed the agency that it will expand the scope of recall 05v-034 to include approximately 19,000 additional my 2005 dodge durango vehicles built from 10/13/04 through 11/30/04 (refer to recall 09v-003).dealers will inspect the inlet check valves and replace the fuel tank assembly if necessary.in march 2005, chrysler initiated a safety recall of approximately 24,000 my 2005 dodge durango vehicles built from 3/1/04 to 10/12/04 (refer to recall 05v-034).the recall was conducted to remedy fuel-spit back problems caused by stuck inlet check valves in…

• EA06015Opened Aug 28, 2006Closed Mar 15, 2007led to recall 07V092000

  Instrument panel fires

  This investigation originated from complaints received by the agency reporting instrument panel (ip) fires on vehicles that were covered under a prior recall (recall 03v528) by daimler chrysler (dcc) to correct a cracked capacitor in the ip.dcc has now identified another condition that can cause overheating of an integrated circuit that controls interior lighting.this condition affects certain model year 2004-2006 dodge durango vehicles.dcc's march 6, 2007 letter to the agency states, under certain operating conditions, an integrated circuit located in the instrument cluster may overheat and r…

• EA06004Opened Mar 9, 2006Open

  Steering wheel and steering shaft bolts

  On march 9, 2006 odi upgraded preliminatry evaluation pe05-056 to engineerning analysis ea06-004 to investigate allegations of loose or missing steering shaft coupling bolts and steering column retaining bolts in model year (my) 2004 through 2006 dodge durango sport utility vehicles and my 2005 through 2006 dodge dakota pickup trucks.either condition could result in a loss of steering control.although odi identified some quality issues in the manufacturing processes for the dakota and durango vehicles, the data do not indicate that a safety defect trend is present in either population.the fail…

• EA05018Opened Nov 2, 2005Closed Aug 29, 2007

  Engine stall

  Analysis of the complaint, field report and warranty data shows that the majority of stalling incidents in the subject vehicles appear to be related to the engine calibration concerns that daimlerchrysler addressed with service bulletins releasing revised pcm software.analysis of the complaints and odi's survey of owners of vehicles that received engine management software updates under tsb #18-013-05 show that these stalling incidents have the following characteristics: - they occur at low speeds, often during parking lot ordriveway maneuvers; - they occur during decelerations, such as brakin…

• PE05056Opened Oct 26, 2005Closed Mar 9, 2006

  Steering wheel and shaft bolts

  On october 26, 2005 odi opened pe05-056 to investigate allegations of loose or missing steering wheel or steering shaft coupling bolts in model year (my) 2004 and 2005 dodge durango sport utility vehicles and my 2005 dodge dakota pickup trucks manufactured by daimlerchrysler corporation (dcc).during pe05-056 odi identified 3 owner complaints to odi or dcc, 21 field reports to dcc and 142 warranty claims related to the alleged defect conditions.the reports and claims included 8 incidents of either steering wheel separation or steering shaft decoupling while driving due to loose or missing bolts…

• PE05027Opened May 16, 2005Closed Nov 3, 2005

  Engine stall

  On may 16, 2005,odi opened preliminary evaluation pe05-027 to investigate complaints of engine stalling in model year 2004-05 dodge durango suvs and ram 1500 series pickups equipped with the 5.7l v8 engine.information provided by daimlerchrysler during pe05-027 indicated that a large percentage of the complaints are related to an idle undershoot condition that may cause the engine to stall during turning maneuvers.in february 2005, daimlerchrysler revised the powertrain control module software in production vehicles and issued a technical service bulletin (tsb 18-013-05) releasing the new soft…

Recent 2005 Dodge Durango complaints

Excerpts of the newest owner complaints, lightly cleaned of personal details. Complaints are unverified owner reports.

1. Filed Feb 3, 2025SCFuel, Hybrid & EV Propulsion

   My car is having identical symptoms to a recall for it, but dodge is saying my vehicle is "Not affected", despite having identical symptoms from an identical cause. The check valve on my fuel tank has failed, and it overflows when I fill it with gas

   NHTSA complaint #11640321 · source
2. Filed Jun 4, 2024180,000 miNVFuel, Hybrid & EV Propulsion

   The contact owns a 2005 Dodge Durango. The contact stated that while refueling the vehicle, the contact became aware that gasoline was spilling out of the fuel filler neck. The contact stated that the vehicle was previously repaired under NHTSA Campaign Number: 09V003000 (Fuel System, Gasoline); however, the failure reoccurred. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was not made aware of the failure. The failure…

   NHTSA complaint #11592499 · source
3. Filed Oct 6, 2023NCOther / Unknown

   The carseat will not lock into the base proper in any recline position except 1. 1 is supposed to be for a newborn. When you place the seat (till you hear it "lock" into place per the manual and a CPST) in 2, 3, or 4 then the seat drops down into the 1 position while driving down the road. We've contacted evenflo repeatedly and no help from them. Now it's to the point it doesn't even lock into 1. We've had this seat since Jan 17, 2023. I have checked online and am able to…

   NHTSA complaint #11548756 · source
4. Filed Oct 4, 2023HIAirbags

   The contact owns a 2005 Dodge Durango. The contact received notification of NHTSA Campaign Number: 16V352000 (Air Bags) however, the part to do the recall repair was not yet available. The local dealer was made aware of the issue. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

   NHTSA complaint #11548297 · source
5. Filed Sep 14, 2023126,337 miFLFuel, Hybrid & EV Propulsion

   The contact owns a 2005 Dodge Durango. The contact stated while refueling the vehicle, the fuel started leaking from the filler neck. The contact waited for a while to refuel the vehicle. Additionally, the contact stated that a message was displayed on the instrument cluster "Gas Cap". The contact stated that she checked the gas cap and was properly placed then replaced the gas cap however, the message recurred. The dealer was notified of the failure and confirmed that the…

   NHTSA complaint #11544544 · source
6. Filed Jul 17, 2023252,000 miOHElectrical System

   The contact owns a 2005 Dodge Durango. The contact stated upon starting the vehicle, the instrument cluster was not operating properly. The speedometer displayed 50 MPH while the vehicle was parked and the odometer turned blank, and the vehicle was stuck in FWD. The contact stated that the interior lights failed to turn off upon depressing the light switch. Additionally, the contact stated while driving at an undisclosed speed, there was an abnormally strong electrical…

   NHTSA complaint #11532720 · source
7. Filed Jul 13, 2023152,000 miGATowedAirbagsFuel, Hybrid & EV Propulsion

   The contact owns a 2005 Dodge Durango. The contact stated that while refueling the vehicle, the fuel tank spilled gasoline to the vehicle. The fuel also leaked onto the driveway while the vehicle was parked. Additionally, the vehicle lost motive power while driving with the air bag warning light illuminated. The vehicle was towed to the dealer; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and confirmed that the vehicle…

   NHTSA complaint #11532008 · source
8. Filed May 4, 2023COTransmission & Drivetrain

   This vehicle will slip in and out 4 wheel drive on its own. This can occur when driving and I’m concerned it will create a dangerous situation, especially if driving at high speeds. When this issue is occurring, making tight turns (parking, neighborhood driving) becomes very dangerous as the wheels become locked and you have to press the accelerator down creating a lot of power and the vehicle becomes dangerously uncontrollable. This is very common while parking, when often…

   NHTSA complaint #11520531 · source

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data, as of Oct 11, 2026. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology