2021 Ford Bronco Sport fuel, hybrid & EV propulsion problems

Related recalls

• Recall 25V467000Jul 11, 2025694,271 vehicles
  FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

  Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco Sport and 2020-2022 Escape vehicles equipped with 1.5L engines. A fuel injector may crack and leak fuel inside the engine compartment.

  Risk: A fuel leak in the presence of an ignition source, such as hot engine or exhaust components, can increase the risk of a fire.

  Remedy: Dealers will update the engine control software. In addition, dealers will replace the high-pressure fuel rail assembly and fuel injectors, free of charge. As an interim repair, dealers will update the engine control software, free of charge. Interim owner notification letters notifying owners of the safety risk were mailed August 29, 2025. Second letters will be sent once the final remedy is available, anticipated in July 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S76. This recall expands and replaces previous recall numbers 22V-859, 24V187, and 25V165. Vehicles previously remedied under 22V-859, 24V187, and 25V165 will need to have the new final remedy performed once it is available.

• Recall 25V165000Mar 14, 202533,576 vehicles
  FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

  Ford Motor Company (Ford) is recalling certain 2020-2022 Escape and 2021-2023 Bronco Sport vehicles previously repaired incorrectly under recall numbers 22V-859 or 24V-187. A fuel injector may crack and leak fuel inside the engine compartment.

  Risk: A fuel leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.

  Remedy: Dealers will update the powertrain control module (PCM) software, free of charge. Owner notification letters were mailed April 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S21.

• Recall 22V859000Nov 18, 2022521,746 vehicles
  FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

  Ford Motor Company (Ford) is recalling certain 2020-2023 Escape and 2021-2023 Bronco Sport vehicles equipped with 1.5L engines. A fuel injector may crack and leak fuel inside the engine compartment.

  Risk: A fuel leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.

  Remedy: Dealers will update the engine control software to include fuel injector leak detection and install a drain tube, free of charge. Interim owner notification letters informing owners of the safety risk were mailed January 9, 2023. Remedy parts are expected to be available in 1st Quarter of 2023. Owner notification letters were mailed February 28, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S73. This recall includes all vehicles previously recalled under 22V-191. Vehicles previously remedied under 22V-191 will need to have the new remedy performed.

• Recall 21V625000Aug 10, 202113,773 vehicles
  FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP:CONTROL/DRIVE MODULE

  Ford Motor Company (Ford) is recalling certain 2021 Escape, Lincoln Corsair, and 2021-2022 Bronco Sport vehicles. The fuel delivery module may leak inside the fuel tank, causing low fuel pressure which could result in an engine stall.

  Risk: An engine stall increases the risk of a crash.

  Remedy: Dealers will replace the fuel delivery module, free of charge. Interim notification letters (remedy not available) were mailed on September 30, 2021. Owner notification letters were mailed on December 14, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S38.

What owners say

1. Filed Oct 5, 2026CAFuel, Hybrid & EV Propulsion

   I have had issues dating back to when I first got the car with rough idling and it turning off while idling. Most recently about 2 weeks ago experienced inability to turn the car on after fueling with gas. Rough idling and turning off while idling were also associated with gas filling. I took this car to Ford dealership multiple times. Check engine light came on associated with EVAP leak code. Ford dealership unable to diagnosis. I took to an independent mechanic who…

   NHTSA complaint #11768939 · source
2. Filed Sep 30, 2026MSFuel, Hybrid & EV PropulsionOther / Unknown

   UNKNOWN THE VEHICLE HAS A VERY STRONG ODOR COMING FROM VENTS IT SMELLS LIKE FUEL OR GAS. It feels like it is about to lose power. It stresses me out driving it and no one can fix it!!

   NHTSA complaint #11767987 · source
3. Filed Sep 29, 2026TXElectrical SystemEngineFuel, Hybrid & EV Propulsion

   My vehicle is subject to open NHTSA recall 25S76 regarding a fuel injector that may crack and cause fuel to accumulate on top of the engine near hot surfaces, creating a fire risk. This recall was identified months ago, but Ford has stated parts are not currently available and no repair date has been given. I have not received any further communication or updated timeline since the recall was issued. In the meantime, my vehicle has also been experiencing intermittent jerking…

   NHTSA complaint #11767892 · source
4. Filed Sep 16, 2026CTElectrical SystemEngineFuel, Hybrid & EV Propulsion

   On 9/15/26, while actively driving with my child, the monitor screen suddenly turned black and an error message of "Vehicle Network Communication Error", a few seconds later my dashboard turned black, no display messages, speed limit, or manual gauges were working and that too went blank; blinkers did not work when trying to use them. Luckily I was a short distance from where I was traveling to and when we arrived I turned off my car to see if i restart it, it would reset my…

   NHTSA complaint #11764637 · source
5. Filed Sep 15, 2026124,000 miOHEngineFuel, Hybrid & EV PropulsionSuspension

   The contact owns a 2021 Ford Bronco Sport. The contact stated that while operating the vehicle, exhaust fumes and a fuel odor entered the cabin, and the check engine warning light illuminated. The engine misfired, and the vehicle hesitated while driving. Upon inspecting under the hood, the contact discovered black soot in the engine compartment. The vehicle was taken to a local dealer for diagnosis, where the dealer determined that the piston solenoid, catalytic converter,…

   NHTSA complaint #11764351 · source
6. Filed Sep 10, 2026ORFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The dealer was contacted several times and confirmed that the parts were not yet available for the recall repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair.

   NHTSA complaint #11763459 · source
7. Filed Sep 4, 2026WVEngineFuel, Hybrid & EV PropulsionTransmission & Drivetrain

   My 2021 Ford Bronco Sport is subject to Ford Safety Recall 25S76 / NHTSA Recall 25V467 concerning cracked fuel injectors that may leak fuel and create an under-hood fire risk. This recall was issued in July 2025. Approximately 14 months later, Ford still has not made the final repair available for my vehicle. I had Ford’s interim PCM software update performed by an authorized Ford dealer on December 12, 2025. My repair order specifically identifies the work as “Campaign…

   NHTSA complaint #11762129 · source
8. Filed Sep 4, 2026TXElectrical SystemEngineFuel, Hybrid & EV Propulsion

   What component or system failed or malfunctioned, and is it available for inspection upon request? The vehicle bucks and runs really rough. I believe it has to do with the open recall that has NOT yet been fixed. The fuel MPGs, xxx miles to empty, etc seems to all be affected. The dealer won't do anything about it. How was your safety or the safety of others put at risk? I'd say it's safe to drive, just not riding that great. Has the problem been reproduced or confirmed by a…

   NHTSA complaint #11762057 · source
9. Filed Aug 31, 2026AZFuel, Hybrid & EV Propulsion

   Recall letter received dated AUGUST 2025 advising of fire risk. To date NO PARTS AVAILABLE. UNACCEPTABLE. Recall 25S76/25V467

   NHTSA complaint #11760961 · source
10. Filed Aug 21, 2026CAFuel, Hybrid & EV Propulsion

    The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

    NHTSA complaint #11758564 · source
11. Filed Aug 14, 2026IDFuel, Hybrid & EV Propulsion

    The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was not made aware of the issue. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

    NHTSA complaint #11756971 · source
12. Filed Aug 14, 2026FLFuel, Hybrid & EV Propulsion

    The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was unavailable. The local dealer was contacted, and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

    NHTSA complaint #11756886 · source

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology