2016 Ford Fusion engine problems

Updated from NHTSA data · How we count

451 owners have reported engine problems with the 2016 Ford Fusion, 36% of all complaints about this model year. The typical problem appeared around 102,500 mi.

Engine complaints
451
Crashes
5
Fires
1
Injuries
1
Related recalls
0
Median mileage
102,500 mi

Specific components reported

Engine covers: stalling, loss of power, oil consumption, overheating.

ComponentComplaints
Engine363
Engine and engine cooling105
Engine and engine cooling:cooling system1
Engine and engine cooling:engine:gasoline:turbo/supercharger1
Engine and engine cooling:engine:oil/lubrication:seals/gaskets1

Engine complaints across Ford Fusion years

420064200772008620092920101620111620121682013142201423020154512016471201727220181972019572020
Engine complaints by model year. The 2016 is highlighted.

Mileage when the problem appeared

Under 10k10k–30k1630k–60k8660k–100k108100k–150k24150k+
Complaints that list mileage, grouped by odometer reading.

Related recalls

No recalls on file.

What owners say

  1. Filed Oct 8, 2026AREngine
    We are having issues with the 2.0 ecoboost engine overheating and going into limp mode and i had it looked at and was told it has the defective engine that FORD knows about and should fix because we can’t afford to buy a new engine and it’s not my fault that the engine is defective
    NHTSA complaint #11769988 · source
  2. Filed Sep 29, 2026126,000 miTNEngine
    The contact owns a 2016 Ford Fusion. The contact stated that on several occasions while driving, the vehicle lost automotive power, and the steering wheel locked up. The temperature gauge indicated that the engine was hot, and the vehicle needed to be restarted several times. The contact stated that during the failure the check engine warning light illuminated. The vehicle was taken to an independent mechanic but was not yet diagnosed. The vehicle was not repaired. The…
    NHTSA complaint #11767789 · source
  3. Filed Sep 27, 2026UTEngineOther / Unknown
    My antifreeze AND oil keep going empty after driving the car after so many days..... there is no leak on the ground, and i do not smell anything inside the cab. No lights are on the dash I took it and has them plug it in just incase and the only thing that came back as a possible issue is the brake pad. Otherwise they said there was no issue However, there is an issue and no one can seem to figure out what it is!
    NHTSA complaint #11767251 · source
  4. Filed Sep 17, 2026OKEngine
    Exhibited signs of a coolant leak followed by throwing a code about cylinder 4 misfiring. Took my car to the dealer who confirmed that there is coolant leaking into cylinder 4, and it is similar to other defects found in many 1.5 liter ecoboost engines from this model line. Was told that my VIN did not qualify for the recall that is only for the ecoboost 2.0 liter engines even though they have the same defect.
    NHTSA complaint #11765098 · source
  5. Filed Jul 26, 2026ILBrakesEngineTransmission & Drivetrain
    The engine experienced a sudden failure that caused the vehicle to become completely inoperable. Prior to the failure, the vehicle exhibited intermittent hesitation, rough idling, and loss of power during acceleration. These symptoms began several weeks before the complete failure. No warning lamps were illuminated at first, but shortly before the breakdown, the vehicle displayed a check engine light and a “Service Engine Soon” message. While driving, the vehicle abruptly…
    NHTSA complaint #11752956 · source
  6. Filed Jul 7, 2026MIEngine
    Engine reached high temperature on July 2 2016 the results of which required the replacement of the radiator. Apparently there is a class action regarding coolant system issues for my vehicles 2.0L engine. The radiator failure may be the result of this issue. Engine overheated
    NHTSA complaint #11748924 · source
  7. Filed Jul 6, 2026130,000 miMIEngine
    The contact owns a 2016 Ford Fusion. The contact stated that while driving the vehicle at an undisclosed speed, the vehicle felt as though it were going to shut off unexpectedly. The check engine warning light illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed and determined that the spark plugs needed to be replaced. The contact stated that after the spark plugs were replaced, one of the cylinders was misfiring. The spark plugs were…
    NHTSA complaint #11748561 · source
  8. Filed Jul 4, 2026PAEngine
    On April 25, 2024, my car broke down as I was driving. There were no warning lights leading up to it, and then all of a sudden, the check engine light started flashing, my temperature gauge spiked, and I was forced to pull over as the car barely responded to the gas pedal. When I got out, there was smoke coming out from under the hood, and just moving the car to get it towed better made the engine shudder and screech. At that time, the mechanic replaced the water pump, which…
    NHTSA complaint #11748292 · source
  9. Filed Jul 2, 2026KYEngine
    My Ford Fusion with the Ecoboost 2.0L 4-cyl engine has the design flaw that has the issue with a coolant to leak into the combustion chamber. Mine is in cylinder #2. The local dealer quoted $10K to replace the engine because it has the design flaw. I need this repaired because I need it to get to work. my 2016 fusion should also be covered by the recall.
    NHTSA complaint #11747953 · source
  10. Filed Jun 23, 202699,000 miOHCrashDriver Assistance & Safety TechEngine
    The contact owns a 2016 Ford Fusion. The contact stated that while driving at an undisclosed speed, the message "No Coolant" was displayed on the instrument panel, and there was smoke coming from outside of the vehicle. The vehicle was taken to an independent mechanic, where it was diagnosed with a blown head gasket. The contact was informed that the engine needed to be replaced. The independent mechanic made the contact aware of an undisclosed recall; however, the VIN was…
    NHTSA complaint #11745909 · source
  11. Filed Jun 9, 2026INEngineFuel, Hybrid & EV Propulsion
    For the past year, I have been dealing with a recurring check engine light on my Ford Fusion related to Diagnostic Trouble Code P0301 – Cylinder 1 Misfire. Despite multiple repair attempts by qualified mechanics, the issue continues to return, leaving me with mounting repair bills, lost confidence in my vehicle, and serious concerns about its reliability and safety. Every time the check engine light has appeared, I have taken my vehicle in for diagnosis and repair. Each…
    NHTSA complaint #11742902 · source
  12. Filed May 18, 2026FLEngineFuel, Hybrid & EV Propulsion
    There is a problem with the purge valve causing my vehicle to rough idle and even cut off on me in the middle of traffic and even on the interstate. This issue is going on with a plethora of people with the same year make and model as me yet no recall has been issued. When I put gas in the car it won’t start for some time. If I’m not constantly pressing the accelerator the car will turn off by itself
    NHTSA complaint #11738455 · source

Other 2016 Ford Fusion problem areas

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Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology