2016 Ford F-350 SD problems, complaints & recalls

Updated from NHTSA data · How we count

Owners have filed 151 complaints with NHTSA about the 2016 Ford F-350 SD, most often about suspension. There are 3 recalls for this model year.

Complaints
151
Recalls
3
Crashes
2
Fires
4
Injuries
4
Median mileage
62,050 mi
at time of problem

Key facts

  • Suspension is the most-reported problem area, named in 61 of 151 complaints (40%).
  • Steering (53) and fuel, hybrid & EV propulsion (20) follow.
  • Half of the complaints that list mileage happened before 62,050 mi.
  • Owners reported 2 crashes, 4 fires and 4 injuries.
  • The 2016 Ford F-350 SD has 3 recalls on file.
  • NHTSA has opened 1 defect investigation covering this vehicle.
  • It ranks 4th of 19 Ford F-350 SD model years by our severity-weighted complaint score (1st = worst).
  • That is 8% more complaints than the 2015 model year (140).

2016 Ford F-350 SD problems by category

  • 61 complaints
  • 53 complaints
  • 20 complaints
  • Airbags · 1 crash
    18 complaints
  • Engine · 1 crash
    15 complaints
  • Other / Unknown
    14 complaints
  • Transmission & Drivetrain
    11 complaints
  • Electrical System · 1 crash
    9 complaints
  • Wheels & Tires
    7 complaints
  • Driver Assistance & Safety Tech
    6 complaints
  • Acceleration & Cruise Control
    4 complaints
  • Brakes
    2 complaints
  • Body & Structure
    2 complaints
  • Visibility & Wipers
    1 complaints

A complaint can mention more than one problem area, so categories add up to more than the total.

Most-reported components

Component (as filed with NHTSA)Complaints
Suspension60
Steering51
Air bags18
Unknown or other14
Engine12
Fuel/propulsion system10
Power train9
Electrical system9

When problems happen (mileage)

2Under 10k510k–30k2330k–60k2060k–100k8100k–150k7150k+
Mileage at the time of the problem, for 2016 Ford F-350 SD complaints that list mileage.

2016 Ford F-350 SD recalls (3)

  • Recall 25V572000Sep 3, 20251,456,417 vehicles
    BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

    Ford Motor Company (Ford) is recalling certain 2015-2019 Lincoln MKC, Mustang, F-350 SD, F-250 SD, F-450 SD, 2015-2017 Lincoln Navigator, Expedition, 2015-2018 Edge, Transit Connect, 2016-2019 F-550 SD, Transit, 2017-2019 Econoline, and 2019 Ranger vehicles. The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse.

    Risk: A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

    Remedy: Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner notification letters were mailed January 13, 2026. Ford owners will receive letters in phases, beginning January 2026 and June 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S89. This recall expands previous NHTSA recall number 25V270. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 8, 2025.

  • Recall 22V337000May 13, 2022310,203 vehicles
    AIR BAGS:FRONTAL:DRIVER CLOCKSPRING/SPIRAL CASSETTE

    Ford Motor Company (Ford) is recalling certain 2016 Super Duty F-250, F-350, F-450, and F-550 vehicles. Dust may accumulate in the steering wheel clock spring, causing a disconnection in the electrical connection resulting in the driver's air bag not deploying as intended.

    Risk: A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.

    Remedy: Dealers will replace the steering wheel clock spring, free of charge. Remedy parts are expected to become available in the 3rd Quarter of 2023. An interim notification letter informing owners of the safety risk was mailed on July 6, 2022. Owner notification letters were mailed July 10, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S35.

  • Recall 16V246000Apr 26, 20162,288 vehicles
    TIRES:SIDEWALL

    Ford Motor Company (Ford) is recalling certain model year 2016 Ford F-250, F-350, F-450, and F-550 trucks manufactured April 5, 2016, to April 11, 2016. The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture.

    Risk: A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.

    Remedy: Ford will notify owners, and dealers will inspect the tires for damage and replace them as necessary, free of charge. The recall began on May 23, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S17.

NHTSA defect investigations

  • PE24014Opened May 9, 2024Open

    Sogefi Secondary Diesel Fuel Filter Leak

    The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that …

Recent 2016 Ford F-350 SD complaints

Excerpts of the newest owner complaints, lightly cleaned of personal details. Complaints are unverified owner reports.

  1. Filed Sep 29, 2026LAFuel, Hybrid & EV Propulsion
    On 09-25-2026 I was changing the fuel filters on my truck when i noticed metal shavings in the bottom of the fuel filter. Immediatey contacted Norman's Auto & Diesel Repair and i had the truck towed to Norman's. The CP4 fuel pump was failing, they converted to the DCR fuel pump. The truck only has 71,234 miles on it and this problem cost me over 4,000.00 dollars. All Ford 6.7 diesel from 2011 to 2026 should be recalled. This is a problem that Ford has been knowing about…
    NHTSA complaint #11767850 · source
  2. Filed Jul 10, 2026NVOther / Unknown
    The issue with truck is the rear window has a large mirror tint reflection. Causing a safety hazard when driving as the reflection leaves other drivers light blinded. Leaving a flash blindness.
    NHTSA complaint #11749456 · source
  3. Filed May 13, 2026216,000 miNYDriver Assistance & Safety Tech
    The contact owns a 2016 Ford F-350. The contact stated while reversing, the rear view camera independently blanked on and off. The contact received a recall notification, NHTSA Campaign Number: 25V572000 (Back Over Prevention). The vehicle was taken to the dealer and the recall repair was completed. The failure reoccurred. The dealer was made aware of the failure. The contact was informed that the repair was not covered under the recall. In addition, the contact stated that…
    NHTSA complaint #11737528 · source
  4. Filed Apr 22, 202650,000 miNYTransmission & Drivetrain
    The contact owns a 2016 Ford F-350. The contact stated that while driving at undisclosed speeds, the transmission unexpectedly downshifted to a lower gear. The check engine warning light was occasionally illuminated. The vehicle was taken to a local dealer to be diagnosed; however, the failure could not be duplicated. The contact related the failure to NHTSA Campaign: 26V237000 (Power Train); however, the VIN was not included in the recall. The manufacturer was made aware of…
    NHTSA complaint #11732909 · source
  5. Filed Apr 12, 2026TXFuel, Hybrid & EV Propulsion
    The CP4 is failing, this has been a know problem on these F- series trucks for sometime now. This needs to be remedied on these vehicles. This has been known for years.
    NHTSA complaint #11730672 · source
  6. Filed Feb 26, 2026AZOther / Unknown
    My 2016 Ford F-350 is included in NHTSA recall [campaign number 25S89/25V572] for rearview camera failure. I received notice probably a year ago and it stopped working 2 days ago. The camera is currently malfunctioning and I can not see behind me when I back up. Dealers state no parts available and no timeline for repair, only willing to help if I pay a $200 diagnostic fee. Vehicle remains unrepaired.
    NHTSA complaint #11720789 · source
  7. Filed Feb 18, 2026173,293 miFLDriver Assistance & Safety Tech
    The contact owns a 2016 Ford F-350. The contact received notification of NHTSA Campaign Number: 25V572000 (Back Over Prevention); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while in reverse, the back-over prevention camera intermittently displayed a distorted, blue, or black screen. While driving at various speeds, the camera…
    NHTSA complaint #11718742 · source
  8. Filed Aug 20, 2025155,000 miCATransmission & Drivetrain
    The contact owns a 2016 Ford F-350. The contact stated that while driving at an undisclosed speed, there was an abnormal rattling sound coming from the rear of the vehicle. The vehicle was later taken for routine maintenance, and the mechanic discovered that the rear axle bolts had sheared off and were inside the wheel hub caps. The vehicle was taken to the local dealer, who diagnosed that the rear driver’s side differential axle bolts had failed, and the axle needed to be…
    NHTSA complaint #11681935 · source

Compare the 2016 Ford F-350 SD with another vehicle →

Other 2016 Ford models

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data, as of Oct 11, 2026. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology