2016 Ford Fusion Hybrid problems, complaints & recalls
Updated from NHTSA data · How we count
Owners have filed 37 complaints with NHTSA about the 2016 Ford Fusion Hybrid, most often about electrical system. There are 0 recalls for this model year.
- Complaints
- 37
- Recalls
- 0
- Crashes
- 0
- Fires
- 0
- Injuries
- 0
- Median mileage
- 73,500 mi at time of problem
Key facts
- Wheels & Tires is the most-reported problem area, named in 5 of 37 complaints (14%).
- Driver Assistance & Safety Tech (5) and electrical system (5) follow.
- Half of the complaints that list mileage happened before 73,500 mi.
- NHTSA has opened 4 defect investigations covering this vehicle.
- It ranks 6th of 11 Ford Fusion Hybrid model years by our severity-weighted complaint score (1st = worst).
- That is 37% more complaints than the 2015 model year (27).
2016 Ford Fusion Hybrid problems by category
- Other / Unknown8 complaints
- Wheels & Tires5 complaints
- Driver Assistance & Safety Tech5 complaints
- Electrical System5 complaints
- Steering4 complaints
- Engine4 complaints
- Airbags3 complaints
- Transmission & Drivetrain3 complaints
- Visibility & Wipers2 complaints
- Body & Structure2 complaints
- Seats & Seat Belts2 complaints
- Acceleration & Cruise Control1 complaints
- Brakes1 complaints
- Fuel, Hybrid & EV Propulsion1 complaints
A complaint can mention more than one problem area, so categories add up to more than the total.
Most-reported components
| Component (as filed with NHTSA) | Complaints |
|---|---|
| Unknown or other | 8 |
| Electrical system | 5 |
| Engine | 4 |
| Steering | 3 |
| Back over prevention | 3 |
| Air bags | 3 |
| Power train | 3 |
| Wheels | 3 |
When problems happen (mileage)
2016 Ford Fusion Hybrid recalls (0)
No recalls on file.
NHTSA defect investigations
Pedestrian alert sounds
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after Marc…
Front Brake Jounce Hose Failures
On August 8, 2022, the Office of Defects Investigation (ODI) opened this investigation based on 50 Vehicle Owner Questionnaires (VOQs) alleging front brake jounce hose ruptures on model year (MY) 2013-2018 Ford Fusion and Lincoln MKZ vehicles. A ruptured front brake hose results in a brake fluid leak. As a result, the driver may experience an increase in pedal travel and a reduction in the rate of deceleration, increasing the risk of a crash. It should be noted that the subject vehicles identified fell outside the scope of NHTSA Safety Recall 20V-469, which addressed front brake hoses rupturin…
- EA21002Opened Sep 17, 2021Open
Desiccated Air Bag Inflator Rupture
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.C…
Door Latch Failures
In December 2019, the Office of Defects Investigation (ODI) opened this investigation based on 235 Vehicle Owner Questionnaires (VOQs) alleging doors failed to latch when closed, and/or inadvertently opened while driving, on model year (MY) 2012-2014 Ford Fiesta, and 2013-2014 Fusion and Lincoln MKZ. Some VOQs reported the failure occurred after the latch had been remedied under a prior recall which involved fracture of the latch pawl spring tab due to thermally induced cyclic fatigue. Other VOQs alleged a similar failure in vehicles not previously recalled. A latch with a fractured pawl sprin…
Recent 2016 Ford Fusion Hybrid complaints
Excerpts of the newest owner complaints, lightly cleaned of personal details. Complaints are unverified owner reports.
- Filed Sep 11, 2026CADriver Assistance & Safety Tech
I was notified in October 2025 by Ford of a recall (NHTSA Recall 25V695) for my 2016 Ford Fusion's rear-view camera. We have contacted Ford numerous times as we have not received an additional letter stating to take the vehicle in for repair. They are claiming to only have the rear-view camera replacements for the Mustang. The rear-view camera on my vehicle does not work when in reverse (black screen that says to take the vehicle to the dealership for repair). This is a…
NHTSA complaint #11763737 · source - Filed Sep 8, 202670,000 miTNDriver Assistance & Safety Tech
The contact owns a 2016 Ford Fusion. The contact received notification of NHTSA Campaign Number: 25V695000 (Back Over Prevention). The contact stated that on several occasions while in reverse(R), the rear-view camera operated intermittently for several seconds and then went black. The vehicle was taken to a dealer on several occasions but was not diagnosed or repaired. The dealer informed the contact that the part for the recall was not yet available. The manufacturer was…
NHTSA complaint #11762819 · source - Filed Aug 25, 2026CAOther / Unknown
The reverse rear view camera is intermittantly not working. The electrical system will often say "camera not available". There has been a recall notice for almost a year, and we are still waiting for a fix from Ford.
NHTSA complaint #11759590 · source - Filed Aug 25, 202696,000 miTXDriver Assistance & Safety Tech
The contact owns a 2016 Ford Fusion. The contact received notification of NHTSA Campaign Number: 25V695000 (BACK OVER PREVENTION); however, the part to do the recall repair was unavailable. The local dealer was contacted, and it was confirmed that the part to do the recall repair was not available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated that…
NHTSA complaint #11759458 · source - Filed Aug 19, 2026FLVisibility & Wipers
My 2016 Ford Fusion is affected by Ford Safety Recall 25SA9 (NHTSA Recall 25V695), involving the rear-view camera. According to the recall, the rear-view camera may display a blank or distorted image when the vehicle is in reverse, increasing the risk of a crash. The recall remains open for my VIN and NHTSA currently shows the status as “Recall Incomplete, remedy not yet available.” The official NHTSA recall documentation stated that the final remedy was anticipated to…
NHTSA complaint #11757854 · source - Filed Aug 11, 2026CAElectrical System
I am submitting this complaint regarding an unrepaired safety recall on my 2016 Ford Fusion, Ford Recall 25SA9 / NHTSA Recall 25V695, involving the rear-view camera. The recall concerns a condition where the rear-view camera may display a blank or distorted image when the vehicle is placed in reverse. This can reduce the driver's ability to see what is behind the vehicle and increase the risk of a crash. The recall was issued in October 2025. I have been waiting for the…
NHTSA complaint #11756279 · source - Filed Oct 30, 2025FLFuel, Hybrid & EV Propulsion
EVAP blocking valve failed and car immediately went into limp mode on the highway. By doing this it could cause a crash. EVAP blocking valve also should last the life of the vehicle.
NHTSA complaint #11696645 · source - Filed Mar 6, 2025123,000 miPATowedBody & StructureSteering
The contact owns a 2016 Ford Fusion Hybrid. The contact stated while driving at an undisclosed speed, the steering wheel was turned; however, the steering wheel failed to turn in the intended direction. In addition, the contact stated that the trunk latch was independently unlocked. The contact stated that the trunk failure had started in 2023. The vehicle was towed to an independent mechanic where it was diagnosed with a failed rack and pinion. The contact was informed that…
NHTSA complaint #11646723 · source
Compare the 2016 Ford Fusion Hybrid with another vehicle →
Other 2016 Ford models
Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data, as of Oct 11, 2026. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology