2021 Kia K5 fuel, hybrid & EV propulsion problems

Related recalls

• Recall 25V794000Nov 17, 2025250,547 vehicles
  FUEL SYSTEM, GASOLINE

  Kia America, Inc. (Kia) is recalling certain 2021-2024 K5 vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.

  Risk: A melted fuel tank can leak, increasing the risk of a fire.

  Remedy: Dealers will replace the check valve. The fuel tank will be inspected for damage and replaced as necessary. All repairs will be performed free of charge. Owner notification letters were mailed January 16, 2026. Owners may contact Kia customer service at 800-333-4542. Kia's number for this recall is SC356. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 1, 2025.

• Recall 21V519000Jul 8, 202121,575 vehicles
  FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

  Kia Motor America (Kia) is recalling certain 2021 Sorento and 2021-2022 K5 vehicles equipped with 2.5L turbocharged engines. Fuel may leak at the pipe connection between the high-pressure fuel pump and fuel rail.

  Risk: A fuel leak increases the risk of a fire.

  Remedy: Dealers will inspect and tighten, or replace the fuel pipe as necessary, free of charge. Owner notification letters were mailed July 21, 2021. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC214.

What owners say

1. Filed Sep 21, 2026TXBody & StructureFuel, Hybrid & EV Propulsion

   2021 Kia K5 99K1ZRECALL Gas tank expanded and deformed the body, noticeable under back seat. Risk of gas leak or fire Kia of Mckinney service center has vehicle unrepairable SC356 KIA has case # 26282908 No symptoms, driver complained stopping was jerky CAN'T FIX CAR AND WON'T REPLACE IT.

   NHTSA complaint #11765963 · source
2. Filed Sep 16, 2026CAEngineFuel, Hybrid & EV Propulsion

   Vehicle experienced a severe engine misfire (P0302), rough running, and loss of power while driving. Dealership confirmed the Purge Control / PCV valve failed (replaced under Recall SC356 / 25V-794), but charged out-of-pocket for the Cylinder 2 ignition coil that failed as a direct result of the PCV valve failure. The Dealership replaced the Purge Control/PCV valve at this time - the recall was not resolved until this time - I wasn't even aware of this recall until this…

   NHTSA complaint #11764825 · source
3. Filed Aug 17, 2026CAFuel, Hybrid & EV Propulsion

   I am reporting a violation of the National Traffic and Motor Vehicle Safety Act by Ball Kia (National City, CA). The dealer tried to deny service for recall 25V794000 (SC356) for a melted, leaking fuel tank, fabricated a false diagnostic narrative of road impact to exploit me, and tried to charge $3,000 out-of-pocket for a federally mandated free repair.My vehicle has a severe fuel leak from a compromised fuel tank. Ball Kia service refused the recall, claiming "external…

   NHTSA complaint #11757545 · source
4. Filed Aug 17, 2026111,000 miGAFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Kia K5. The contact received notification of NHTSA Campaign Number: 25V794000 (Fuel System, Gasoline). The vehicle was taken to a dealer for the recall repair. The contact was struggling to receive updates on the status of the vehicle. The contact spoke with a service clerk and was informed that the repair was going well and that only one recall test remained. However, a supervisor later called and stated that the recall repair could not be completed.…

   NHTSA complaint #11757490 · source
5. Filed Jul 30, 2026GAFuel, Hybrid & EV PropulsionTransmission & Drivetrain

   Recall NNK post-repair failure. Dealership: Kia of Valdosta (RO# XXX). After ECU update NNK-02-0118, my K5 suffered a severe loss of acceleration and torque. The car cannot safely merge on highways. The dealer’s own live scan data sheet proves that at 4,997 RPM under full load, the Turbo Recirculation (Dump) Valve reads "OFF". The factory tool key explicitly states (OFF = Open). The service manager is misreading the tool, claiming "OFF" means closed, and refuses to fix it.…

   NHTSA complaint #11753897 · source
6. Filed Jul 23, 2026119,185 miMDEngineFuel, Hybrid & EV PropulsionWheels & Tires

   The contact owns a 2021 Kia K5. The contact stated that while driving approximately 55 MPH, the fuel gauge suddenly went from one-half tank to empty. The fuel level displayed 120 miles to empty. The contact attempted to refuel the vehicle but was unable to add fuel to the tank. The contact also stated that the oil warning light and the TPMS warning light was illuminated. The contact associated the failure with NHTSA Campaign Number: 25V794000 (Fuel System, Gasoline). The…

   NHTSA complaint #11752335 · source
7. Filed Jul 22, 2026120,000 miFLEngineFuel, Hybrid & EV PropulsionSeats & Seat Belts

   The contact owns a 2021 Kia K5. The contact stated that there were failures with the spark plugs. While driving at an undisclosed speed, the vehicle shuddered, and the engine sputtered. The contact stated that fuel spewed out of the filler neck while refueling the vehicle, and the fuel gauge incorrectly indicated that the fuel tank was empty after refueling. Additionally, there was an abnormal egg and sulfur odor coming from the vehicle with the check engine warning light…

   NHTSA complaint #11752163 · source
8. Filed Jul 20, 202690,000 miINFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Kia K5. The contact received notification of NHTSA Campaign Number: 25V794000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while driving approximately 70 MPH, upon further inspection the fuel level was lowering unexpectedly. The check engine warning light was illuminated. The vehicle was taken to a local Auto Zone and was scanned with an OBD2 scanner and diagnosed with a…

   NHTSA complaint #11751597 · source
9. Filed Jul 20, 2026115,000 miFLTowedFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Kia K5. The contact stated that while driving approximately 55-60 MPH, the fuel tank expanded. There were no warning lights illuminated. The vehicle was towed to the local dealer, where it was determined that the fuel tank had expanded, and that the vehicle was unrepairable. The vehicle was not repaired. The dealer offered a buyback. The manufacturer was not contacted. The failure mileage was approximately 115,000.

   NHTSA complaint #11751470 · source
10. Filed Jul 8, 2026FLFuel, Hybrid & EV Propulsion

    My car is losing power upon acceleration causing a loss of power upon take off upon taking off and when gears are shifting. Told by dealer it is a problem with fuel injection. Replaced several coil packs and spark plugs on my own. Dealer repair shop had my car for 4 days for the fuel talk and valve issues and did not repair anything. Losing power when I drive in traffic and on highway is a huge safety issue causing loss of power when at highway speeds. I plugged in a code…

    NHTSA complaint #11749168 · source
11. Filed Jun 30, 2026GADriver Assistance & Safety TechFuel, Hybrid & EV Propulsion

    I Heard a loud noise in the backseat twice and noticed the back seat raise up also the check engine light came on but also the fuel was going down and up (the gauge), is currently at the kia dealership and has been reported fail recall

    NHTSA complaint #11747487 · source
12. Filed Jun 23, 2026LAFuel, Hybrid & EV Propulsion

    I took my 2021 KIA K5 to the dealership in March of 2025 for an oil change. While I was there, a diagnostic test was conducted to determine if my vehicle was affected by a damaged check valve. Therefore, the car could have caught on fire while it was being driven. I was given a rental car while my vehicle was supposed to be fixed. KIA deemed my 2021 K5 to be a hazard to the road. In June of 2025, KIA offered to pay my loan balance off and give me less than $250 for the "down…

    NHTSA complaint #11746075 · source

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology