2005 Toyota Tacoma body & structure problems

Updated from NHTSA data · How we count

26 owners have reported body & structure problems with the 2005 Toyota Tacoma, 55% of all complaints about this model year. The typical problem appeared around 160,500 mi.

Body & Structure complaints
26
Crashes
1
Fires
0
Injuries
0
Related recalls
0
Median mileage
160,500 mi

Specific components reported

Body & Structure covers: Frame, body panels, doors, latches, locks, hood and trailer hitches.

ComponentComplaints
Structure:body21
Structure:frame and members4
Structure:frame and members:underbody shields1

Body & Structure complaints across Toyota Tacoma years

2620054243200749302009231020114820131072015161920171411201936202181202384120251
Body & Structure complaints by model year. The 2005 is highlighted.

Mileage when the problem appeared

Under 10k10k–30k30k–60k60k–100k6100k–150k8150k+
Complaints that list mileage, grouped by odometer reading.

Related recalls

No recalls on file.

What owners say

  1. Filed Jun 18, 2026FLBody & Structure
    I discovered frame perforation rust, for which Toyota sent letters offering to repair or compensate. I have moved to Florida and the letters didn't forward. So I notified Toyota and they said they would not do anything to help. There was a prior class-action lawsuit about this, which prompted Toyota's action. I have sent Toyota mechanic statements and photos of the rust along with m y nice letter requesting help. They offered that I could get my vehicle inspected at a Toyota…
    NHTSA complaint #11744962 · source
  2. Filed May 30, 2024WIBody & Structure
    The frame has failed and is well beyond unsafe for the road due to the amount of rust and decay. The vehicle was part of the 'Corrosion Resistance Compound Application to Vehicle Frame' recall. I will bring the vehicle for inspection ASAP, if requested. There is absolutely nothing safe when a vehicle has a faulty structural issue. When I purchased the vehicle there were step rails and spray painted portions of the frame, the parts you could see. Also, when looking up the…
    NHTSA complaint #11591663 · source
  3. Filed Feb 16, 2024130,000 miNJBody & Structure
    The contact owns a 2005 Toyota Tacoma. After a visual inspection of the exterior of the vehicle, the contact observed extreme corrosion on the sub frame. There was no warning light illuminated. The vehicle was taken to the dealer, who confirmed the corrosion of the sub frame and deemed the vehicle unsafe for driving. The vehicle was not repaired. The manufacturer was notified of the failure but provided no assistance. The failure mileage was 130,000.
    NHTSA complaint #11572427 · source
  4. Filed Dec 12, 2023CTBody & StructureSuspension
    Frame failure due to rust. Suspension is detached with springs hitting frame. NOTE: fuel tank partially detached previously due to rusted brackets 3-4 years ago and all components were replaced. Filed NHTSA report at that time however had technical issues completing… Still have photos.
    NHTSA complaint #11559705 · source
  5. Filed Sep 8, 2023169,000 miNCBody & Structure
    The contact owns a 2005 Toyota Tacoma. The contact stated while changing the oil and inspecting the vehicle, there was rust on the driver's side frame. The dealer had not been contacted. The vehicle had not been repaired. The manufacturer was made aware of the failure and confirmed that a repair was no longer covered under warranty. The approximate failure mileage was 169,000.
    NHTSA complaint #11543358 · source
  6. Filed Jul 10, 2023NCCrashTowedBody & StructureDriver Assistance & Safety TechWheels & Tires
    Drivers the problem drunk speeding Hitman killed man do you watch hard no manslaughters still driving just got another traffic ticket and let go again super unfair
    NHTSA complaint #11531246 · source
  7. Filed Jun 5, 2023250,000 miKYBody & Structure
    The contact owns a 2005 Toyota Tacoma. The contact stated that while performing an oil change, he noticed excessive corrosion on the subframe of the vehicle. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure; however, the manufacturer informed the contact that the vehicle was out of warranty. The failure mileage was approximately 250,000.
    NHTSA complaint #11525383 · source
  8. Filed Feb 27, 2023NJBody & Structure
    hello good afternoon my name is [XXX] I have a Toyota Tacoma 2005 could you help me with some information it has a chassis with holes and rotten. Toyota was changing all chassis that had this defect in 2018 to 2020 at no cost, the first owner didn't know about it and I wasn't even warned. I would like to know if I am entitled to a free chassis exchange? INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
    NHTSA complaint #11509346 · source
  9. Filed Feb 23, 2023NJBody & StructureOther / Unknown
    Hi, I have a 2005 Toyota Tacoma, the chassis is rusty and has holes in it. I went to complain at Toyota, they said the car didn't have a Recall but neither the first owner nor I had news that I would have to change the car's frame. I would like help to resolve this. all parts under the car are very rusty
    NHTSA complaint #11508816 · source
  10. Filed Sep 15, 2022MDBody & Structure
    My 2005 Toyota Tacoma had a recall due to potential frame rusting. I brought my Truck to my local Toyota Dealership for the frame inspection as stated in the recall notice I received. The frame did not need to be replaced and at a later date the frame was sealed per Toyota's remedy. In March of 2022 I had an issue with my truck that required the gas tank to be removed. As it turned out there was major rust to the frame that was located behind the gas tank that was never…
    NHTSA complaint #11484712 · source
  11. Filed Mar 7, 2022170,000 miMOBody & Structure
    The contact owns a 2005 Toyota Tacoma. The contact stated that while his vehicle was parked, he noticed that the subframe was extremely rusted. The contact noticed a 10-inch crack on the inside driver’s side rear of the vehicle. The vehicle was taken to the dealer dealer and the contact was informed that the subframe needed to be repaired. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 170,000. Consumer…
    NHTSA complaint #11455547 · source
  12. Filed Nov 14, 2021CABody & StructureEngineOther / Unknown
    The frame of my truck failed at the motor mount. The motor mount has sunk into the frame shifting the motor and effecting performance and other parts. This can be confirmed by anyone. I never received recall information, I can’t find evidence of one issued for this year or my state.
    NHTSA complaint #11440418 · source

Other 2005 Toyota Tacoma problem areas

  • Other / Unknown (10)
  • Suspension (8)
  • Engine (4)
  • Steering (3)
  • Electrical System (2)
  • Transmission & Drivetrain (2)
  • Seats & Seat Belts (2)
  • Wheels & Tires (1)
  • Driver Assistance & Safety Tech (1)
  • Airbags (1)

Back to all 2005 Toyota Tacoma problems →

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology