2006 Chevrolet Cobalt fuel, hybrid & EV propulsion problems

Updated from NHTSA data · How we count

36 owners have reported fuel, hybrid & EV propulsion problems with the 2006 Chevrolet Cobalt, 43% of all complaints about this model year. The typical problem appeared around 100,000 mi.

Fuel, Hybrid & EV Propulsion complaints
36
Crashes
0
Fires
1
Injuries
0
Related recalls
0
Median mileage
100,000 mi

Specific components reported

Fuel, Hybrid & EV Propulsion covers: Fuel system (gas/diesel), fuel pump, hybrid and electric propulsion and battery.

ComponentComplaints
Fuel/propulsion system28
Fuel system, gasoline4
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings2
Fuel system, gasoline:delivery:fuel pump1
Fuel system, gasoline:storage1

Fuel, Hybrid & EV Propulsion complaints across Chevrolet Cobalt years

72005362006382007642008912009832010
Fuel, Hybrid & EV Propulsion complaints by model year. The 2006 is highlighted.

Mileage when the problem appeared

Under 10k110k–30k130k–60k760k–100k7100k–150k3150k+
Complaints that list mileage, grouped by odometer reading.

Related recalls

No recalls on file.

What owners say

  1. Filed Jul 25, 2025TNEngineFuel, Hybrid & EV Propulsion
    The contact’s wife owns a 2006 Chevrolet Cobalt. The contact stated there was an abnormal fuel odor inside the cabin of the vehicle. While exiting the vehicle, the contact became aware that there was an oil leak underneath the rear end of the vehicle, and the fuel odor was more evident. There were no warning lights illuminated. The vehicle was jerking while accelerating and while driving from being stationary. The vehicle was not taken to the dealer to be diagnosed or…
    NHTSA complaint #11676098 · source
  2. Filed Jul 13, 2025COElectrical SystemFuel, Hybrid & EV Propulsion
    The fuel tank has an evap leak that somehow breaks on top the tank so it leaks the gas vapors and could potentially start a fire but the part that breaks is a non serviceable part so it can’t be fixed without purchasing a whole new gas tank that isn’t cheap. My other concern is the infamous grounding issue with the wires on the ground g105 I believe right next to oil filter that grounds the transmission and engine control modules well it shorts at times when driving and…
    NHTSA complaint #11673114 · source
  3. Filed May 1, 202359,410 miTXFuel, Hybrid & EV Propulsion
    The contact owns a 2006 Chevrolet Cobalt. The contact became aware that fuel had been puddling underneath the vehicle. The contact had previously noticed an abnormal gasoline odor inside the cabin of the vehicle. The contact stated no warning light was illuminated. The contact had not taken the vehicle to a local dealer or independent mechanic. The vehicle had not been diagnosed or repaired. The manufacturer had been informed of the failure. The contact researched online and…
    NHTSA complaint #11519846 · source
  4. Filed Aug 4, 2022LAElectrical SystemEngineFuel, Hybrid & EV Propulsion
    Before I get into all of it there has never been an accident not yet at least. I do everything I can to try an stop that from happening, (but accidents do happen) only because I know my car could kill on me so I’m extra careful. 1) After I get gas I’m my car the car won’t start right away. I have to restart it a couple times an step in the gas an rev up wasting the gas I just put in to get it to start. 2) When I stop an start to pull out of somewhere on to a main road the…
    NHTSA complaint #11477531 · source
  5. Filed Aug 1, 2022VAFuel, Hybrid & EV Propulsion
    Fuel line leaking similar to the recall on 2008-10 Cobalts -- gas puddles or drips from leaking fuel lines near the left rear wheel well, near the exhaust pipe and muffler. The leak is caused by corrosion of the metal fuel lines that are secured to the body of the car by plastic blocks.
    NHTSA complaint #11476868 · source
  6. Filed Apr 5, 202269,817 miCAFuel, Hybrid & EV Propulsion
    The contact owns a 2006 Chevrolet Cobalt. The contact stated while standing outside the vehicle a fuel odor was detected. The contact also stated that while driving, there was a fuel odor detected inside the vehicle. The vehicle was not taken to the dealer or independent mechanic to be diagnosed or repaired. The dealer was contacted and the contact was awaiting an appointment. The contact was also informed that the VIN was not under recall. The manufacturer was contacted and…
    NHTSA complaint #11459710 · source
  7. Filed Nov 30, 2021ILFuel, Hybrid & EV Propulsion
    My 2006 Chevy Cobalt has a fuel leak which was recently a recall. I have been told by several dealerships that it will not be repaired for free. How can this be? I didn't know recalls expired. It's a safety issue and the manufacturer's responsibility. Please advise me on next steps.
    NHTSA complaint #11442074 · source
  8. Filed Oct 31, 2021MIFuel, Hybrid & EV Propulsion
    Last year or so, even before than, I noticed suddle fuel odor smell & noticed few drops by left rear wheel area...it has progressingly gotten worse and now puddles and smells of fuel constantly...all which I traced back to fuel lines by rear exhaust heat shield area where it's very rusty, inline elsewhere around car area...seems to be bad design and or manufacturing issue...also very common I noticed with cobalt saturn Pontiac models sharing same design & platform.. Very…
    NHTSA complaint #11438813 · source
  9. Filed Oct 28, 2021LABody & StructureElectrical SystemFuel, Hybrid & EV Propulsion
    My headlight an blinker quit working new bulbs an all new wiring it it still will not work My trunk button also just stopped working an the fuse is not blown. I even replaced it just to make sure still nothing. Door panel clips won’t stay in bought new ones same thing so now my handle is coming apart an my door doesn’t want to shut bc it thinks I’m still holding the handle.. Fuel everytime I get gas I have to crank my car a few times and press on the gas before I can get it…
    NHTSA complaint #11438524 · source
  10. Filed Oct 23, 2021GAFuel, Hybrid & EV Propulsion
    I began noticing a slight drop in fuel mileage at first. Started smelling fuel while parked and only getting 200 miles to a tank. Noticed the supply and return fuel lines where damp. Dropped the tank and the fuel lines at the pump were cracked a little. I temporarily fixed thos with jb weld but dont expect it to last.
    NHTSA complaint #11437900 · source
  11. Filed Jun 27, 2021MOFuel, Hybrid & EV Propulsion
    Fuel lines are rusted where the heat tape is around them by the exhaust. This has caused them to rust and no is leaking fuel. I am worried that it's going to catch fire. This is my daughter's car and is a very poor design.
    NHTSA complaint #11422488 · source
  12. Filed Jun 14, 2021126,000 miILBody & StructureFuel, Hybrid & EV Propulsion
    The contact owns a 2006 Chevrolet Cobalt. The contact stated that after turning off the vehicle, there was an abnormal fuel odor coming from the vehicle. Upon inspection, the contact discovered severe corrosion on the rear driver’s side undercarriage of the vehicle. Due to the rust, the fuel lines started leaking. The local dealer was contacted and informed the contact that the Vin was not under recall. The manufacturer was not notified of the failure. The vehicle was not…
    NHTSA complaint #11420860 · source

Other 2006 Chevrolet Cobalt problem areas

  • Steering (43)
  • Electrical System (18)
  • Engine (9)
  • Airbags (8)
  • Other / Unknown (6)
  • Driver Assistance & Safety Tech (4)
  • Body & Structure (4)
  • Acceleration & Cruise Control (3)
  • Suspension (3)
  • Transmission & Drivetrain (1)
  • Brakes (1)

Back to all 2006 Chevrolet Cobalt problems →

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology