2022 Hyundai Sonata fuel, hybrid & EV propulsion problems

Related recalls

• Recall 25V796000Nov 17, 202585,043 vehicles
  FUEL SYSTEM, GASOLINE

  Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.

  Risk: A melted fuel tank can leak, increasing the risk of a fire.

  Remedy: Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Owner notification letters were mailed beginning March 13, 2026. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 286. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 19, 2025.

• Recall 21V524000Jul 9, 202115,752 vehicles
  FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

  Hyundai Motor America (Hyundai) is recalling certain 2021-2022 Santa Fe and Sonata vehicles equipped with 2.5L turbocharged engines. Fuel may leak at the pipe connection between the high-pressure fuel pump and fuel rail.

  Risk: A fuel leak increases the risk of a fire.

  Remedy: Dealers will inspect and tighten, or replace the fuel pipe as necessary, free of charge. Owner notification letters were mailed on September 3, 2021. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 207.

What owners say

1. Filed Sep 15, 2026140,000 miLABrakesEngineFuel, Hybrid & EV Propulsion

   The contact owns a 2022 Hyundai Sonata. The contact stated that the vehicle was repaired under NHTSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, while driving 70 MPH and depressing the accelerator pedal, the vehicle decelerated unintendedly. The check engine warning light illuminated. The contact stated that upon depressing the brake pedal, the brakes failed to respond as intended. The manufacturer was notified of the failure and stated that the contact…

   NHTSA complaint #11764526 · source
2. Filed Aug 4, 2026OHFuel, Hybrid & EV Propulsion

   RECALL REMEDY FAILURE AND MANUFACTURER COERCION My Certified Pre-Owned 2022 Hyundai Sonata Limited has been held completely out of service at an authorized Hyundai facility since June 2, 2026, due to severe fuel tank expansion under active NHTSA Safety Recall 25V-796 (Hyundai Campaign 286).The dealership confirmed that the defective expanding plastic fuel tank ballooned with enough force to structurally warp and buckle the unibody center floor pan and frame rails. Rather…

   NHTSA complaint #11754635 · source
3. Filed Jun 26, 2026FLFuel, Hybrid & EV Propulsion

   The contact owns a 2022 Hyundai Sonata. The contact received notification of NTHSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

   NHTSA complaint #11746780 · source
4. Filed Jun 17, 2026TXFuel, Hybrid & EV PropulsionSeats & Seat Belts

   The vehicle’s fuel tank system failed catastrophically. The vehicle is currently grounded and has been inspected at the Hyundai dealership service center where it was towed. My safety and the safety of everyone on the road was put at extreme risk due to a severe fire and explosion hazard. Additionally, the defect caused the vehicle to suddenly lose power, sputter, and threaten to stall out while driving on a major interstate, creating an immediate risk of a high-speed…

   NHTSA complaint #11744661 · source
5. Filed May 4, 2026TXElectrical SystemEngineFuel, Hybrid & EV Propulsion

   Our 2022 Hyundai Sonata experienced multiple issues related to recalls affecting the vehicle’s reliability and operation. Due to these ongoing problems, the vehicle was taken to a dealership and has remained out of service and in dealership possession for approximately 90 days. The issues were confirmed by the dealership, and Hyundai Motor America was involved in the case. As a result, Hyundai approved a full buyback of the vehicle, indicating the problems could not be…

   NHTSA complaint #11735677 · source
6. Filed May 2, 2026NCFuel, Hybrid & EV Propulsion

   I brought this car 2022 Hyundai Sonata with 41k miles on it and only had it for 6 months. It has cut off 3x so far after putting gas in the tank. Always the same thing, oh nothing is wrong. Obviously there is and I see there is a recall on this car however my VIN isn’t coming up as a recall. This has to be fixed.

   NHTSA complaint #11735239 · source
7. Filed Mar 9, 2026VADriver Assistance & Safety TechFuel, Hybrid & EV Propulsion

   The Full stereo system with cameras and most sensors and the car is currently at the dealership as 03/09 @11:00 am and I took It to them as well so that they can repair the other pending recall I have at the moment and they stated that It was a " point to point check recall " and that they would change it whether it would need to be or not and I raised concerns about another possible recall on the car and if they could check it out which is my stereo system they tried to…

   NHTSA complaint #11722956 · source
8. Filed Mar 5, 2026100,000 miTXFuel, Hybrid & EV Propulsion

   The contact owns a 2022 Hyundai Sonata. The contact stated that while his daughter was driving at an undisclosed speed, the vehicle failed to accelerate as intended. The vehicle was taken to the local dealer, who determined that the failure was associated with NHTSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, the vehicle was not repaired. The manufacturer was contacted and opened a case. The failure mileage was approximately 100,000.

   NHTSA complaint #11722271 · source
9. Filed Feb 17, 202660,000 miNJFuel, Hybrid & EV Propulsion

   The contact owns a 2022 Hyundai Sonata. The contact received notification of NHTSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while the vehicle was idling, and while driving at various speeds, the engine revved unintendedly, and the vehicle jerked. The ABS, traction control, and several unknown warning lights were illuminated. The message "Front Collision Avoidance Deactivated"…

   NHTSA complaint #11718520 · source
10. Filed Feb 11, 202650,000 miSCTowedFuel, Hybrid & EV Propulsion

    The contact owns a 2022 Hyundai Sonata. The contact received notification of NHTSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while driving at various speeds, the vehicle stalled. The vehicle was restarted and taken to the dealer, where it was diagnosed, and it was determined that the spark plugs had failed. The dealer replaced the spark plugs; however, the failure progressively…

    NHTSA complaint #11717187 · source
11. Filed Feb 2, 2026IAElectrical SystemEngineFuel, Hybrid & EV Propulsion

    I have noticed puddles under/near rear side door/tire, the smell of gas after filling up tank. And a reduced MPG lower than normal with same driving habits.

    NHTSA complaint #11715181 · source
12. Filed Jan 15, 2026SCFuel, Hybrid & EV Propulsion

    My 2022 Hyundai Sonata Limited had a recall issued on the vehicle. I took my vehicle to a dealership and the recall issue was taken care for my fuel tank. Months after this issue was supposedly resolved, my fuel tank exploded and the car has been totaled.

    NHTSA complaint #11711052 · source

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology