2020 Ford Explorer engine problems

Related recalls

• Recall 24V598000Aug 9, 202485,238 vehicles
  ENGINE

  Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles equipped with the Police Interceptor Utility Package. In the event of an engine failure, engine oil and fuel vapor may be released into the engine compartment and accumulate near ignition sources such as hot engine or exhaust components, possibly resulting in an engine compartment fire.

  Risk: An engine compartment fire increases the risk of injury.

  Remedy: Owners are advised to park and shut off the engine as promptly as possible upon hearing unexpected engine noises, or after experiencing an unexpected engine power reduction, or seeing smoke from the engine compartment. Dealers will update the Powertrain Control Module (PCM) software. In addition, dealers will inspect for connecting rod bearing failure and if necessary, replace the engine long block. All inspections and repairs will be performed free of charge. Owner notification letters were mailed August 15, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S52.

• Recall 20V788000Dec 17, 20201,405 vehicles
  ENGINE

  Ford Motor Company (Ford) is recalling certain 2020-2021 Explorer and Lincoln Aviator vehicles. The right hand motor mount fasteners may have been incorrectly tightened, and may loosen over time.

  Risk: With a loose motor mount, motor vibration may cause the axle to disconnect from the engine and could result in loss of power, increasing the risk of a crash.

  Remedy: Ford will notify owners, and dealers will remove and replace the right hand motor mount fasteners, free of charge. The recall began February 3, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S72.

What owners say

1. Filed Sep 24, 2026OHEngine

   Driving down road when motor started making noise. No lights on dash or anything then it started to buck and wouldn’t accelerate.i pulled over on the highway and shut it off and called a friend for a tow. Got the car checked out and turns out it was almost 5 quarts low on oil and has spun a rod bearing and almost locked up.

   NHTSA complaint #11766738 · source
2. Filed Aug 21, 2026TNEngineTransmission & Drivetrain

   While driving down a main road, the speed limit changed from 40 to 55 mph. When the gas pedal was pushed, the car violently jerked, did not speed up, and proceeded to have a grinding sound emitting from the engine. No warning lights appeared. The grinding noise continued until the vehicle was placed in neutral and back in drive. We began looking into it and found a recall for the transmission. We contacted a local dealership and were told that they would not be able to…

   NHTSA complaint #11758418 · source
3. Filed Jul 24, 2026TXEngine

   I drove to work with no issues, lights or warnings. I parked and worked for 7 hours. Upon leaving and cranking the engine, it immediately showed overheated and went into limp mode. I drove it less than 100Ft, parked and called for a tow. There was no puddles or other indications of an issue. Upon towing to the closest dealership, I was informed the oil cooler failed putting coolant into the oil and "scorching" the engine and I need an entire new engine. The dealership…

   NHTSA complaint #11752617 · source
4. Filed Jul 15, 202685,000 miGATowedEngine

   The contact owns a 2020 Ford Explorer. The contact stated that while driving approximately 85 MPH, there was an abnormal popping and grinding sound coming from underneath the vehicle. The contact pulled over to the side of the road and became aware that the flex pipe with a part of the catalytic converter attached was touching the ground. The vehicle was towed to a dealer, where it was diagnosed and it was determined that the catalytic converter had sheared off in half, and…

   NHTSA complaint #11750639 · source
5. Filed Jul 13, 2026NJEngine

   The part that is affected is the engine/transmission. When the temperature outside reaches approximately 45 degrees Fahrenheit, the engine seizes upon starting and it will not engage in gear until it is warmed up. That's take anywhere from 5-10 min. If its not fully warmed and you try to go in reverse or drive forward, the car does a hard jump and jerk rendering the vehicle hard to steer . The engine seizes in the cold making it dangerous also, if you were in an emergency…

   NHTSA complaint #11749963 · source
6. Filed Jun 25, 2026CAEngineTransmission & Drivetrain

   Transmission with known defects failed at 72,000 miles under normal driving circumstances and a vehicle only six years old.

   NHTSA complaint #11746530 · source
7. Filed May 21, 2026GAEngine

   I noticed fluid on the driveway. I scheduled a diagnostic about a week later began hearing a grinding noise. Took it in for repairs and was told the transmission cooler failed which led to fluid leaks from the inlet and outlet tubes where they connect to the unit. The leak caused the transmission to run dry and result in complete failure. There have been recalls specifically targeting transmission fluid leaks in certain 2020 Ford Explorers. The recall should be expanded to…

   NHTSA complaint #11739225 · source
8. Filed May 6, 2026AREngine

   Vehicle with 42k miles and regular dealer maintenance suddenly stalled out in traffic, creating dangerous situation for driver and children passengers. Towed to dealership from which it was purchased. Told it was a catastrophic engine failure and had coolant and oil mixed. Dealer unwilling to explore exact cause. Vehicle 11 months past 5 year power train warranty but well under mileage.

   NHTSA complaint #11735964 · source
9. Filed Apr 15, 2026OKEngine

   My vehicle is experiencing manufacturers defect identical to Ford program 21B35, yet Ford tells me my VIN is not covered under this program. Manufacturer defect includes car converter welds breaking, causing exhaust fumes to enter the cabin. This is a serious safety concern.

   NHTSA complaint #11731376 · source
10. Filed Apr 14, 2026ARBrakesEngineTransmission & Drivetrain

    front end axle actuator failing and causing all safety systems to turn off, loss of power and can lead to seized up front end

    NHTSA complaint #11731028 · source
11. Filed Mar 8, 2026ILEngineTransmission & Drivetrain

    on 2/27/26 I heard a knocking sound in my car, no warning lights came on, took it to local car place and was told there was no oil in the tank. I immediately made an appt to take it to River View Ford dealership for service. They looked at it on 3/2 and found the engine to be damaged from the turbos pulling oil out of the oil tank and sucking it into the engine. They informed me nothing was being offered to replace the engine for that year 2020 and my warranty just ended…

    NHTSA complaint #11722814 · source
12. Filed Feb 16, 2026CAEngineTransmission & Drivetrain

    I own a 2020 Ford Explorer with approximately 85,776 miles. The vehicle has experienced two separate loss-of-propulsion events in traffic. On both occasions, the vehicle suddenly lost power while driving and stalled in the middle of a busy intersection. There was no prior warning of imminent engine failure. After stalling, the vehicle would crank but would not restart. The vehicle was disabled in the intersection for approximately 45 minutes to one hour each time. My family…

    NHTSA complaint #11718314 · source

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology