2016 Ford F-150 body & structure problems

Related recalls

• Recall 18V568000Aug 31, 20181,619,112 vehicles
  SEAT BELTS:PRETENSIONER · STRUCTURE:BODY:ROOF AND PILLARS

  Ford Motor Company (Ford) is recalling certain 2015-2018 Ford F-150 Regular Cab and SuperCrew Cab vehicles. If a front seat belt pretensioner deploys as the result of a crash, the sparks may ignite materials such as carpeting or insulation within the B-pillar area.

  Risk: A vehicle fire could result if materials ignite inside the vehicle.

  Remedy: Ford will notify owners, and dealers will remove the B-pillar insulation material and wiring harness tape, and install heat resistant tape, free of charge. The recall began September 28, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S27.

• Recall 17V652000Oct 16, 20171,101,107 vehicles
  LATCHES/LOCKS/LINKAGES:DOORS:LATCH

  Ford Motor Company (Ford) is recalling certain 2015-2017 Ford F-150, and 2017 F-250, F-350, F-450, and F-550 Super Duty trucks. The doors on these vehicles may have a bent or kinked actuation cable or the door latches may freeze after water gets into the latch. Either condition can result in the doors opening while driving although they appear to be closed.

  Risk: A door that opens while driving can increase the risk of injury.

  Remedy: Ford will notify owners, and dealers will inspect the door latch actuation cables and repair if necessary, and install water shields over the door latches, free of charge. The recall began October 12, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S33.

• Recall 17V331000May 22, 201714,410 vehicles
  LATCHES/LOCKS/LINKAGES:DOORS:LATCH · STRUCTURE:BODY:DOOR

  Ford Motor Company (Ford) is recalling certain 2015-2017 F-150, and 2017 F-250, F-350, F-450, and F-550 vehicles originally produced with black or body colored exterior door handles that may have been subsequently equipped with a chrome exterior door handle cover accessory kit purchased from a Ford dealer. These accessory door handle covers may cause the doors to unlatch in a side impact collision. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 206, "Door Locks and Door Retention Components."

  Risk: If the doors unlatch and open in a side impact collision, the occupants have an increased risk of injury.

  Remedy: Ford will notify owners, and dealers will remove the accessory covers and refund the purchase price. The recall began July 13, 2017. Owners may contact Ford at 1-866-436-7332. Ford's number for the recall is 17C09.

What owners say

1. Filed Jun 5, 2026140,000 miNHTowedBody & StructureBrakes

   The contact owns a 2016 Ford F-150. The contact stated that while driving 40 MPH, the brake pedal was depressed and went to the floorboard, and the vehicle lost braking functionality. The vehicle was pulled over to the side of the roadway. The contact referenced notifications of NHTSA Campaign Numbers: 22V150000 (Service Brakes, Hydraulic), and 17V652000 (Latches/Locks/Linkages); however, the vehicle was not repaired because the parts for the recall repairs were not yet…

   NHTSA complaint #11742285 · source
2. Filed May 11, 2026TNCrashBody & StructureElectrical SystemEngine

   VEHICLE SAFETY COMPLAINT STATEMENT Prepared for NHTSA Submission Regarding Recall 26V237 / 26S28 To: National Highway Traffic Safety Administration (NHTSA) Subject: Report of Accident and Vehicle Control Loss Due to Defect Specified in Recall 26V237 VEHICLE INFORMATION: Year/Make/Model: 2016 Ford F-150 VIN: [XXX] INCIDENT DESCRIPTION: In March, while driving during a snowstorm, the vehicle experienced a sudden and unexpected loss of traction and stability. Without warning,…

   NHTSA complaint #11736995 · source
3. Filed Feb 24, 2026120,000 miMDBody & StructureWheels & Tires

   The contact owns a 2016 Ford F-150. The contact stated that the door latch failed to lock securely. While driving at undisclosed speeds, the contact's son almost fell out of the vehicle, but the contact was able to grab him by the coat. The door ajar message was displayed. Additionally, the TPMS warning light was illuminated. The vehicle was taken to the local dealer, where it was repaired under NHTSA Campaign Number: 17V652000 (Latches/Locks/Linkages). However, the failure…

   NHTSA complaint #11720109 · source
4. Filed Feb 16, 2026DEBody & Structure

   Frame is rusted through along the bottom weld. Most likely water, sand and debris entered the frame from side openings and this corrosive mixture sat in the bottom of the frame as there were no drain holes nearby. The problem was discovered by a Ford mechanic and the dealership said they could not repair it, and to try a collision center. An auto body said they could not strengthen the frame as Ford does not allow welding but they could replace the frame for $9,179 plus…

   NHTSA complaint #11718265 · source
5. Filed Jan 19, 2026PABody & Structure

   Door latches seize in cold temperatures. If you can get the door open, it won't latch when you close the door. I must hold the door shut and lock the door for it to latch. Then, the handle becomes incredibly difficult to pull and open the door. I have pulled out only to be alerted that my door was open, but I have also exited the vehicle, closing the door behind me, not realizing that the door did not latch and was open and unlatched the entire time. The inability to secure…

   NHTSA complaint #11711820 · source
6. Filed Nov 14, 2025KSBody & StructureOther / Unknown

   The Hood is peeling the clear coat. The upper cab on both drivers side and passengers side from front to back is down to bare metal. Top of the pickup box is down to the bare metal along both sides. Tailgate top is down to bare metal. These spots are clearly do to the prep and paint work.

   NHTSA complaint #11699465 · source
7. Filed Nov 10, 2025WIBody & StructureOther / Unknown

   LaFontaine Ford Birch Run MI falsified recalls on my 2016 f150. They claimed they were done, however i have had several other Ford dealers state that there is missing parts and it was obvious it was not completed. This recall is for my door cables freezing up making it unsafe for me to commute when cold. I have held my door shut all the way to work multiple times because it would not latch. Other ford dealers near me quoted me 2 thousand to fix both front doors. I reached…

   NHTSA complaint #11698663 · source
8. Filed Aug 28, 202570,000 miNYBody & Structure

   The contact owns a 2016 Ford F-150. The contact stated that on several occasions while driving at various speeds, all four doors unexpectedly opened. The vehicle was initially taken to a dealer, where it was diagnosed and determined that the four-door latches were faulty and needed to be repaired or replaced. The vehicle was repaired, but the failure recurred approximately four years later while making a right turn, and the driver's door unexpectedly opened. The contact…

   NHTSA complaint #11683676 · source
9. Filed Aug 22, 2025NYBody & StructureSuspension

   The frame is rotting through. It was on a lift for a new starter; this resulted in the frame bending. It will not pass inspection. Ford refuses to repair /replace the frame as it is past their 5 year rust warranty. The vehicle has only 15000 miles. It has never been immersed in fresh or saltwater. The undercarriage has been sprayed off regularly when driven in the winter.

   NHTSA complaint #11682466 · source
10. Filed Jun 23, 2025120,076 miOHBody & Structure

    The contact owns a 2016 Ford F-150. The contact stated that the subframe was severely rusted. The vehicle was taken to the local dealer for a routine oil change and was determined that the subframe was severely rusted. The dealer was unable to be raise the vehicle up on the hydraulic lift. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 120,076.

    NHTSA complaint #11668675 · source
11. Filed Jun 16, 202540,000 miPABody & Structure

    The contact owns a 2016 Ford F-150. The contact stated that while undergoing a routine inspection at an independent mechanic, the contact was informed that the vehicle failed the inspection due to a rusted subframe. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted, opened a case, and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 40,000.

    NHTSA complaint #11667099 · source
12. Filed Jun 12, 2025128,000 miTXBody & Structure

    The contact owns a 2016 Ford F-150. The contact stated that upon opening the front passenger's side door, the contact noticed that water had leaked into the interior of the door panel through the rubber seal. There was no warning light illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 128,000.

    NHTSA complaint #11666633 · source

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology