2021 Ford F-250 SD fuel, hybrid & EV propulsion problems

Related recalls

• Recall 26V158000Mar 17, 20269,839 vehicles
  FUEL SYSTEM, DIESEL:DELIVERY:FUEL PUMP

  Ford Motor Company (Ford) is recalling certain 2020-2022 F-Super Duty F250, F350, F450, F550, 2021-2022 F600, and 2022 F750 vehicles previously repaired incorrectly under recall number 24V957. Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump.

  Risk: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.

  Remedy: Dealers will update the powertrain control module (PCM) software, free of charge. Owner notification letters were mailed mailed April 7, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S17. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 18, 2026.

• Recall 25V455000Jul 7, 2025850,318 vehicles
  FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

  Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco, Explorer, Lincoln Aviator, F-250 SD, F-350 SD, F-450 SD, F-550 SD, 2021-2022 Lincoln Navigator, Mustang, F-150, and 2022 Expedition vehicles. The low-pressure fuel pump may fail, which can result in an engine stall while driving.

  Risk: An engine stall increases the risk of a crash.

  Remedy: Dealers will replace the low pressure fuel pump on super duty vehicles and update the powertrain control module (PCM) software on all other affected vehicles, free of charge. Owner notification letters were mailed July 27, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S75.

• Recall 24V957000Dec 20, 2024295,449 vehicles
  FUEL SYSTEM, DIESEL:DELIVERY:FUEL PUMP

  Ford Motor Company (Ford) is recalling certain 2020-2022 F-Super Duty F250, F350, F450, F550, F600, and 2021-2022 F-650, F750 vehicles. Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump.

  Risk: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.

  Remedy: Dealers will update the powertrain control module (PCM) and Transmission Control Module (TCM) software, free of charge. Owner notification letters were mailed January 23, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S78.

• Recall 22V013000Jan 14, 202219,697 vehicles
  FUEL SYSTEM, DIESEL

  Ford Motor Company (Ford) is recalling certain 2021 Super Duty F-250, F-350, F-450, F-550, F-600, and Medium Duty F-650 and F-750 vehicles equipped with 6.7L diesel engines. A small void may be present in the top-center of the vehicle's underhood secondary fuel filter cap, which may progress to a pinhole over time, allowing fuel to leak from the top of the secondary fuel filter.

  Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire or injury.

  Remedy: Dealers will replace the primary and secondary fuel filters, free of charge. Owner notification letters were mailed January 28, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S01.

What owners say

1. Filed Oct 1, 202635,000 miCAFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Ford F-250 SD. The contact stated that while driving at an undisclosed speed, the vehicle unexpectedly hesitated. The contact received notification of NHTSA Campaign Number: 25V455000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The dealer was contacted. The vehicle was not diagnosed or repaired. The dealer confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a…

   NHTSA complaint #11768308 · source
2. Filed Sep 26, 2026CAFuel, Hybrid & EV Propulsion

   My 2021 Ford F250 super duty pickup truck experienced a catastrophic failure of the Bosch CP4 high pressure fuel pump. This has been confirmed by the dealer's service center. As a result of this part failure, metal shards were introduced into the entire fuel system. This now requires the fuel pump and the entire fuel system (every component) to be replaced. My truck has 74,9xx miles. This is a known and well publicized issue. Rather than recall the high pressure fuel pump,…

   NHTSA complaint #11767129 · source
3. Filed Jul 21, 202656,000 miORFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Ford F-250. The contact stated that while driving 55 MPH, the engine warning light illuminated and the message "LIMP Mode in 34 Miles" was displayed. The dealer was contacted. The vehicle was diagnosed with a diesel emission fuel injector failure. The contact associated the failure with NHTSA Campaign Number: 24V957000 (Fuel System, Diesel); however, the VIN was not included. The vehicle was being repaired. The manufacturer was not made aware of the…

   NHTSA complaint #11751901 · source
4. Filed Jul 7, 2026TXFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Ford F-250. The contact received notification of NHTSA Campaign Number: 25V455000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available.The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. Neither the manufacturer nor the dealer was made aware of the issue. The contact had not experienced a failure.

   NHTSA complaint #11748757 · source
5. Filed Jul 1, 2026WIElectrical SystemEngineFuel, Hybrid & EV Propulsion

   I took a functional vehicle to Swant Graber Ford in Barron, WI in on [XXX] for Recall 24S78 and since then I have had numerous vehicle issues involving the PCM that they flashed. I have up to 16 different codes when the check engine light comes on including numerous communication U-codes indicating faulty software download causing no run/no start problems along with severe safety concerns while driving. I returned the vehicle to Swant Graber today July 1, 2026 after 2 weeks…

   NHTSA complaint #11747789 · source
6. Filed May 22, 2026124,000 miFLTowedFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Ford F-150. The contact stated while driving at 60 MPH, the accelerator pedal was depressed, however the vehicle failed to accelerate as intended. The contact stated that several unknown warning lights illuminated and the engine seized. The contact stated while attempting to start the vehicle, the vehicle failed to start. The vehicle was towed to the residence. The independent mechanic diagnosed the vehicle with metal shavings on the fuel injectors.…

   NHTSA complaint #11739540 · source
7. Filed Apr 22, 2026115,000 miTXFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Ford F-250. The contact received notification of NHTSA Campaign Number: 24V957000 (Fuel System, Diesel); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated that the check engine warning light remained illuminated. The vehicle was taken to the dealer where a fuel injector…

   NHTSA complaint #11733105 · source
8. Filed Mar 23, 2026FLFuel, Hybrid & EV Propulsion

   The secondary fuel filter is leaking and Ford has told me my vehicle was manufactured 1 month too early and doesn’t qualify for a previous recall…They know about the secondary fuel filter housing cracking and being an issue!

   NHTSA complaint #11726273 · source
9. Filed Mar 20, 202637,000 miCAFuel, Hybrid & EV Propulsion

   The contact owns a 2021 Ford F-250. The contact stated that while the vehicle was at the local dealer, it was determined that the heat shield was rubbing on the drive shaft. There was damage to the drive shaft. The dealer informed the contact about NHTSA Campaign Number: 16V778000 (Fuel System, Diesel). No warning lights were illuminated. The vehicle was not repaired. The manufacturer was contacted, but no assistance was provided. The manufacturer suggested that the receipts…

   NHTSA complaint #11725793 · source
10. Filed Mar 17, 2026120,000 miFLTowedFuel, Hybrid & EV Propulsion

    The contact called on behalf of the owner of a 2021 Ford F-250. The owner received notification of NHTSA Campaign Number: 24V957000 (Fuel System, Diesel); however, the part to do the recall repair was not yet available. The contact stated that while driving at 45 MPH, the vehicle stalled. The vehicle was pulled over to the side of the road. The vehicle failed to restart and was towed to Grumpy's Diesel Service. The mechanic sent a fuel sample to a testing company, and it was…

    NHTSA complaint #11724876 · source
11. Filed Feb 27, 2026TXFuel, Hybrid & EV PropulsionOther / UnknownTransmission & Drivetrain

    This vehicle is subject to two open safety recalls for which no repair remedy is currently available from the manufacturer: 1. Recall 24V957 (24S78) Dec 20, 2024 involves the high-pressure fuel pump and powertrain control system. The recall states the fuel pump may fail and cause extended cranking/no start or loss of motive power while driving. Loss of motive power while in traffic or while towing increases the risk of a crash. The manufacturer has stated that parts and/or…

    NHTSA complaint #11720881 · source
12. Filed Feb 19, 2026TXFuel, Hybrid & EV Propulsion

    The contact owns a 2021 Ford F-250. The contact received notification of NHTSA Campaign Number: 25V455000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The manufacturer was not contacted. The contact had not experienced a failure.

    NHTSA complaint #11719177 · source

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology