2016 Ford Fusion wheels & tires problems
Updated from NHTSA data · How we count
36 owners have reported wheels & tires problems with the 2016 Ford Fusion, 3% of all complaints about this model year. The typical problem appeared around 51,500 mi.
- Wheels & Tires complaints
- 36
- Crashes
- 1
- Fires
- 0
- Injuries
- 0
- Related recalls
- 0
- Median mileage
- 51,500 mi
Specific components reported
Wheels & Tires covers: Wheels, lug nuts, tires and tire pressure monitoring.
| Component | Complaints |
|---|---|
| Wheels | 19 |
| Wheels:lugs/nuts/bolts/studs | 16 |
| Tires:tread/belt | 2 |
| Tires | 1 |
| Tires:bead | 1 |
| Tires:markings | 1 |
Wheels & Tires complaints across Ford Fusion years
Mileage when the problem appeared
Related recalls
No recalls on file.
What owners say
- Filed Jan 1, 2026MNSuspensionWheels & Tires
Considering your experience of losing total control of the vehicle even while driving slowly while following a snowplow vehicle dispensing road deicer while plowing; I have a strong suspicion that his has happened in 2024 as well when the vehicle had registered a drive issue and the dealership found now existing reason for it. The compacted snow forms a large layer of snow and ice in the wheel wells to the point that it is rubbing on the tires all around the wheel wells. As…
NHTSA complaint #11708204 · source - Filed Dec 23, 2025LABrakesWheels & Tires
The contact owns a 2016 Ford Fusion. The contact received notifications of NHTSA Campaign Numbers: 23V162000 (Service Brakes, Hydraulic) and 25V695000 (Back Over Prevention). The contact stated that the dealer had sent a mobile mechanic to the contact's residence to complete the recall repair of NHTSA Campaign Number: 23V162000 (Service Brakes, Hydraulic). During the day, the contact checked the residence ring camera and noticed that two mobile mechanics had stopped by the…
NHTSA complaint #11706874 · source - Filed Oct 27, 2025MDCrashTowedBody & StructureBrakesWheels & Tires
On [XXX], Plaintiff [XXX] was in urgent need of replacing the front passenger side tire on his vehicle. He began searching online to compare automotive service providers, focusing on those offering competitive pricing and professional-grade installation. During my search, 1 came across Mr. Tire's website, which prominently displayed claims such as "Expert installation for less" and "Quality service for superior stopping power." According to their site, their tire…
NHTSA complaint #11695733 · source - Filed Aug 8, 2025SDWheels & Tires
Lug nuts are swollen and need replacement. Ford service department informed me that lug nuts are aluminum clad steel and over time swell and are unusable. Further informed that this is a common problem with ford products, but ford will not replace the lug nuts. Safety risk: Consumer would be unable to remove & reuse factory original lug nuts if a tire replacement were necessary away from a ford service facility. This condition is only diagnoseable when attempting to remove…
NHTSA complaint #11679417 · source - Filed Jan 15, 2024CTWheels & Tires
Stamford Ford in Stamford CT said I need to replace frozen lug nuts due to corrosion. they said it is not covered and I have to absorb the cost of $ 300. All service on this vehicle have been performed by ford service department. a recall should have been issued to correct this issue. this is a safety issue and FORD must fix this at their cost, not the customer's.
NHTSA complaint #11565520 · source - Filed Nov 29, 2023120,000 miTNWheels & Tires
The contact owns a 2016 Ford Fusion. The contact stated that upon taking the vehicle to the dealer for service, he was made aware that the driver’s and passenger’s side front wheel lug nuts were severely deformed. As a result, the dealer declined to complete the service due to safety concerns. The vehicle was not repaired. The manufacturer was notified of the failure but did not assist. The failure mileage was 120,000. The VIN was not available.
NHTSA complaint #11557437 · source - Filed Nov 29, 2023TNBrakesWheels & Tires
Ford Dealership is refusing to preform the brake line recall 23S12, if I do not purchase new lug nuts saying that they are swollen, deformed. I called the corporates number and they told me they are aware of the issues with the lug nuts, but also said I would have to pay out of pocket for them to preform the brake line recall. I'm now worried about the condition of the lug nuts since the hold they wheel on as well as the brake line in the above mentioned recall which they…
NHTSA complaint #11557427 · source - Filed Oct 26, 202322,545 miTNWheels & Tires
The contact owns a 2016 Ford Fusion. The contact stated that the vehicle was at the dealer for a scheduled service appointment; however, the service could not be completed because the bolts were swollen. The contact was informed that the bolts for all four wheels needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to report the failure to the NHTSA Hotline. The failure mileage was approximately 22,545.
NHTSA complaint #11552024 · source - Filed Jul 21, 2023MNWheels & Tires
the lug nuts had swollen and were not able to loose without damage. In order to rotate my tires the dealership had me pay for new lug nuts. If they the parts were that cheaply made at the factory, why am i asked to pay for them.
NHTSA complaint #11533694 · source - Filed May 18, 2023GAWheels & Tires
I took my car for tires to be rotated and balanced. The LUG NUTS are swollen because of the metal they're made from. I will have to PAY for new lug nuts which are the exact same lug nuts as are on my car - and the same thing will happen again - and I'll have to PAY AGAIN. This is outrageous. Ford should have a recall for all affected vehicles. We have a 1999 vehicle and the lug nuts are in excellent shape.
NHTSA complaint #11522662 · source - Filed Apr 18, 202340,000 miVAWheels & Tires
The contact owns a 2016 Ford Fusion. The contact stated that while the tires were being replaced, the dealer informed the contact that the lug bolts were swollen. Additionally, the dealer stated that if the lug bolts were removed, the bolts would be stripped and would need to be replaced. The lug bolts were not replaced. The manufacturer was not made aware of the failure. The failure mileage was approximately 40,000.
NHTSA complaint #11517627 · source - Filed Dec 22, 2022CAWheels & Tires
I had a flat tire. When I went to get the lug nut wrench it was not there. Since this was the first time that I removed the spare tire and the lug nut wrench was not there it appears as though the car never came with one. I called AAA and they had to destroy the outer coating of the lug nut in order to remove it as it seemed to have swollen 1/2 size. I took the car to my service provider and he said that all of the lug nuts were the same and no wrench would fit them. I had…
NHTSA complaint #11498555 · source
Other 2016 Ford Fusion problem areas
- Engine (451)
- Transmission & Drivetrain (187)
- Other / Unknown (159)
- Driver Assistance & Safety Tech (146)
- Brakes (117)
- Steering (115)
- Electrical System (106)
- Body & Structure (73)
- Fuel, Hybrid & EV Propulsion (56)
- Airbags (29)
- Visibility & Wipers (20)
- Acceleration & Cruise Control (20)
- Seats & Seat Belts (16)
- Lighting (8)
- Suspension (5)
Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology