2019 Tesla Model 3 body & structure problems

Related recalls

No recalls on file.

What owners say

1. Filed Sep 26, 2026TXCrash1 injuredTowedAirbagsBody & Structure

   On September 22, 2026, my 2019 Tesla Model 3 was involved in a very low-speed front collision. The Tesla Vehicle Data Report records the front collision event at approximately 23:21:26.933 and shows vehicle speed of approximately 2–3 mph at the time of the recorded collision. Despite the extremely low recorded vehicle speed, the vehicle’s airbags deployed. The airbag deployment caused an eyebrow/facial laceration that required six stitches and medical treatment. The Tesla…

   NHTSA complaint #11767082 · source
2. Filed Jul 5, 2026CABody & StructureSuspension

   Summary of the Problem Rear subframe assembly and multiple rear suspension links required full replacement due to failure/wear at approximately 51,890 miles, on a vehicle with no history of collision or accident damage. Tesla diagnosed the issue as an interior rattle/squeak reproducible over bumpy roads and speed bumps, which led to replacement of the rear subframe and nearly the entire rear suspension link set. Total repair cost was approximately $7,667.65, entirely out of…

   NHTSA complaint #11748392 · source
3. Filed May 14, 2026CA1 injuredBody & Structure

   Component: Exterior Door Handle (Front Passenger) Incident Description: A latent manufacturing defect resulted in the structural delamination of the interior chrome plating on the front passenger door handle. This failure occurred after the last use of the handle, creating a razor-sharp metallic edge that was not visible during a normal approach to the vehicle. Upon contacting the handle to open the door, a passenger sustained a deep laceration from this jagged metallic…

   NHTSA complaint #11737862 · source
4. Filed Apr 20, 2026OR1 injuredBody & Structure

   The chrome lamination/sticker is peeling from the underside of the door handles. This peeling causes an extremely sharp edge that cut my finger. This issue is noted rather constantly over the internet. The sharp edge is hidden by the retracting mechanism of the door handles, and so you don’t see it until you grab it and cut yourself.

   NHTSA complaint #11732300 · source
5. Filed Dec 20, 2024CACrashBody & Structure

   The accident happened in a parking lot. There was a tap of the bumpers going really slow. The passenger in the Tesla is claiming whiplash. The car is not safe if it cannot take a slight bump on the fender in a parking lot.

   NHTSA complaint #11631768 · source
6. Filed Aug 15, 2024VABody & Structure

   On at least 3 occasions, the glass (windshield, roof and rear window) on my car has been shattered by a small nut (beechnut) falling from a tree. The cost of the damage has totaled thousands of dollars. The latest incidents were on July 31 and August 15, 2024. A previous incident occurred a few years ago.

   NHTSA complaint #11608775 · source
7. Filed Aug 24, 202323,969 miCATowedBody & StructureElectrical System

   The contact owns a 2019 Tesla Model 3. The contact stated that upon entering the vehicle and closing the driver's side door, the doors locked and failed to open because the vehicle was experiencing an electrical failure. The contact stated that he engaged the driver's side door emergency door release lever, but the lever failed to operate as needed. The contact stated that the vehicle became hot, and he exited the vehicle through the trunk. The vehicle was towed to a Tesla…

   NHTSA complaint #11540509 · source
8. Filed May 15, 2023CACrashBody & StructureBrakesAcceleration & Cruise Control

   My wife was dropping my kid in the school drop off line. The speed was probably about 5 mph. The Tesla suddenly went into a sudden spontaneous acceleration. When my wife tried to brake, the brakes did not work. There was no forward collision warning beeping sound that went off, which is supposed to. It hit the vehicle in front and finally hit a fence. so, both the accelerator and brake malfunctioned. The car will go to a body shop tomorrow. Since it was a school drop off…

   NHTSA complaint #11522124 · source
9. Filed Jul 7, 2022TXBody & Structure

   When heavy down rain falls and the streets start to collect water of 1-2 or more the uderbody skid plates with collect water and the body panels fasteners will fail and the skid plate tears. This has happed twice since I've owned the car. This last time happed last week when a heavy rain came through. I'm now over my warranty but the problem keeps happening. Tesla has a bulletin specifically for this dated September 19, 2019 address this problem. Tesla TSB SB-19-12-00. Tesla…

   NHTSA complaint #11472797 · source
10. Filed May 16, 2022CAFireBody & StructureElectrical SystemOther / Unknown

    Received an alert through the Tesla App that my car alarm was going off. When I stepped outside my house I saw smoke coming out of the windows. I opened the rear passenger door and saw the floor on fire. I went inside and called the fire department. By the time they arrived the entire car had been destroyed.

    NHTSA complaint #11464748 · source
11. Filed Feb 26, 2022NYBody & Structure

    Vehicle handle will become frozen and because of the design, it is difficult to open the door. Once it is opened, the windows will not roll down far enough for the driver to close the door. Because of this, the driver will need to move or drive the vehicle with the door open.

    NHTSA complaint #11454207 · source
12. Filed Oct 29, 2021CABody & Structure

    The casing that the batteries are covered in will sometimes "pop" during charging or preconditioning events. I think it's made from AL and the temperature increase during cold days causes this pop. This may cause high cycle fatigue in colder climates while the vehicle is being charged constantly.

    NHTSA complaint #11438612 · source

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology