2005 Ford F-150 problems, complaints & recalls

Updated from NHTSA data · How we count

Owners have filed 59 complaints with NHTSA about the 2005 Ford F-150, most often about body & structure. There is 1 recall for this model year.

Complaints
59
Recalls
1
Crashes
2
Fires
3
Injuries
1
Median mileage
171,937 mi
at time of problem

Key facts

  • Body & Structure is the most-reported problem area, named in 19 of 59 complaints (32%).
  • Engine (13) and suspension (10) follow.
  • Half of the complaints that list mileage happened before 171,937 mi.
  • Owners reported 2 crashes, 3 fires and 1 injury.
  • The 2005 Ford F-150 has 1 recall on file.
  • NHTSA has opened 3 defect investigations covering this vehicle.
  • It ranks 21st of 22 Ford F-150 model years by our severity-weighted complaint score (1st = worst).

2005 Ford F-150 problems by category

  • Body & Structure
    19 complaints
  • Engine
    13 complaints
  • Suspension
    10 complaints
  • Other / Unknown · 1 crash
    8 complaints
  • Airbags · 1 crash
    7 complaints
  • Transmission & Drivetrain
    7 complaints
  • Electrical System
    6 complaints
  • Brakes
    4 complaints
  • Fuel, Hybrid & EV Propulsion
    2 complaints
  • Seats & Seat Belts · 1 crash
    2 complaints
  • Steering
    2 complaints
  • Wheels & Tires
    1 complaints
  • Lighting
    1 complaints

A complaint can mention more than one problem area, so categories add up to more than the total.

Most-reported components

Component (as filed with NHTSA)Complaints
Structure:body14
Engine12
Suspension10
Unknown or other8
Air bags7
Power train7
Electrical system5
Structure:frame and members3

When problems happen (mileage)

Under 10k10k–30k30k–60k660k–100k3100k–150k17150k+
Mileage at the time of the problem, for 2005 Ford F-150 complaints that list mileage.

2005 Ford F-150 recalls (1)

  • Recall 11V107000Feb 23, 20111,325,000 vehicles
    AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

    Ford is recalling certain model year 2004-2006 f-150 pick up trucks as well as certain model year 2006 lincoln mark lt vehicles. If the clockspring jumper wire comes in contact with the driver side frontal air bag lower horn plate, the wire insulation may become chafed, creating a potential for a short circuit. If this occurs the air bag warning lamp may illuminate indicating that service is required.

    Risk: The driver side frontal air bag could inadvertently deploy increasing the risk of injury or loss of vehicle control if occurring while in motion.

    Remedy: Ford will notify owners and instruct them to take their vehicles to a ford or lincoln/mercury dealer to have a new clockspring jumper wire installed that incorporates a protective mesh cover. Repairs will be performed free of charge. This safety recall began on some vehicles in march 2011. The recall campaign on the expanded population is expected to begin on or about may 9, 2011. Owners may contact the ford motor company customer relationship center at 1-866-436-7332.

NHTSA defect investigations

  • EA10001Opened Jan 13, 2010Closed Apr 25, 2011led to recall 11V107000

    Inadvertent airbag deployment

    ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during t…

  • PE09046Opened Sep 24, 2009Closed Jan 19, 2010led to recall 11V107000

    Inadvertent airbag deployment

    Ford reports that the inadvertent airbag deployments are most likely caused by the airbag horn mounting plate's sharp metal edge that eventually can chafe/cut the airbag clockspring jumper wire leading to a short-to-ground condition.one hundred eighty two (182) of the 230 reports were for airbag deployments resulting in 56 injuries with remaining 48 reports for an airbag light illumination condition.injuries include abrasion, contusion and cuts to the arm/hand/face and/or upper body regions.one owner reported a broken tooth and two owners reported being knocked unconscious as a result of the a…

  • PE08001Opened Jan 8, 2008Closed May 9, 2008led to recall 08V208000

    Loss of brake power-assist

    By letter dated may 5, 2008, ford motor company (ford) notified the agency that it will conduct a safety recall (nhtsa recall number 08v-208) to address a manufacturing defect in approximately 605,684 model year (my) 2005 and 2006 ford f-150 and lincoln mark lt vehicles originally equipped with the 5.4l displacement, 3-valve per cylinder, v-8 engine.the recalled vehicles were built from july 18, 2004 through may 31, 2006 at the dearborn truck plant; from may 4, 2004 through may 31, 2006 at the kansas city assembly plant; and from april 19, 2004 through may 31, 2006 at the norfolk truck plant.t…

Recent 2005 Ford F-150 complaints

Excerpts of the newest owner complaints, lightly cleaned of personal details. Complaints are unverified owner reports.

  1. Filed May 26, 2026KYFireOther / Unknown
    My sister's 2008 Hyundai Elantra burned completely nothing left my truck was parked next to it it also burned the entire driver's side It was ruled an accident by fire department but progressive has turned down any claim from me the said since there was no one at fault even though her car burned my truck it's my problem
    NHTSA complaint #11739978 · source
  2. Filed Dec 10, 2025360,000 miKYFireTowedEngine
    The contact owns a 2005 Ford F-150. The contact stated that while driving at 55 MPH, while the brake pedal was depressed, the brakes failed to engage; the contact pulled the vehicle into a Home Depot parking lot, exited the vehicle, and discovered that the engine compartment was on fire. The Home Depot employees came out to the vehicle and extinguished the fire with a fire extinguisher. The Fire Department and Police Department were contacted; however, the contact was unsure…
    NHTSA complaint #11704240 · source
  3. Filed Nov 1, 2025INBody & StructureOther / UnknownTransmission & Drivetrain
    customer states that the frame of the vehicle has been compromised by corrosion. the vehicle only has 163,844 miles on it and it has major holes in the frame. The chassis could break in half prohibiting the use of this vehicle on the roadway due to the safety of occupants. I advised the customer of this of which they bought a frame repair kit (Pre-cut over frame c-channel steel) to weld onto the frame to support a longer lifespan. The truck is now safe for the roadway.
    NHTSA complaint #11696954 · source
  4. Filed Oct 31, 2025CAEngine
    Spark plug blew out no check enginge lite until after coil an plugs replaced now motor has a knocking sound 5/23 not 1969 like date happended onlys puts down even if i select present day
    NHTSA complaint #11696761 · source
  5. Filed Sep 8, 2025ILOther / Unknown
    While changing the spark plugs 7 of the eight broke off in the engine block, the threaded section came out but the ceramic bottom portion is what broke. I find that this is somewhat common because Auto Zone rents a spark plug extractor specifically for this. My safety isn’t at risk. Problem not reported to a dealership yet. No inspection yet. The check engine light was on
    NHTSA complaint #11685649 · source
  6. Filed Aug 29, 2025260,000 miGATransmission & Drivetrain
    The contact owns a 2005 Ford F-150. The contact stated that while parking the vehicle, the vehicle rolled backwards. The contact shifted the gear shifter into park and turned off the vehicle; however, the vehicle rolled backwards again. The contact stated that while attempting to start the vehicle, the vehicle failed to start. No warning lights were illuminated. The contact stated that upon inspecting under the hood, the contact became aware that the shifter cable had…
    NHTSA complaint #11683922 · source
  7. Filed Jul 25, 2025TXAirbags
    My airbag light is on and the dealership says I have no active recalls but when I ask about recall number 11V-107 no one can confirm the when and where for this recall. I would like it repaired at no cost and the criteria of this recall number.
    NHTSA complaint #11676188 · source
  8. Filed Jul 19, 2025OKBody & Structure
    This is an extended cab - 4 door - the rear doors are half doors with a a handle allowing entry and exit to and from the rear passenger seats. (It is not a crew cab 4 door). The doors LOCKED and the handles failed with a child in the rear seat. THe doors cannot be opened. The child and his mother had to climb over the center console to exit the vehicle. THe vehicle is at a mechanic who states no part are available to repair this faulty and unsafe door mechanism. Both rear…
    NHTSA complaint #11674785 · source

Compare the 2005 Ford F-150 with another vehicle →

Other 2005 Ford models

Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data, as of Oct 11, 2026. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. View this vehicle on NHTSA.gov Methodology