Ford F-550 SD problems by model year
Updated from NHTSA data · How we count
NHTSA has 51 owner complaints and 52 recalls on file for the Ford F-550 SD (2005–2026). The 2021 F-550 SD has the most serious complaints, most often about fuel, hybrid & EV propulsion.
- Complaints
- 51
- Recalls
- 52
- Model years
- 22
- Worst year
- 2021
Complaints by model year
Newer model years have had less time on the road, so they naturally have fewer complaints. Compare a year against its neighbors rather than against brand-new models.
Worst Ford F-550 SD years to buy
Ranked by our severity-weighted complaint score (crashes, fires and injuries count extra — how it works).
- 2021 Ford F-550 SD — 12 complaints, 2 fires; top problem: Fuel, Hybrid & EV Propulsion
Fewest serious complaints among years at least 3 years old: 2018 (0 complaints).
Every Ford F-550 SD model year
| Year | Complaints | Crashes | Fires | Injuries | Recalls | Top problem |
|---|---|---|---|---|---|---|
| 2026 F-550 SD | 1 | 0 | 0 | 0 | 3 | Electrical System |
| 2025 F-550 SD | 1 | 0 | 0 | 0 | 3 | Fuel, Hybrid & EV Propulsion |
| 2024 F-550 SD | 2 | 0 | 0 | 0 | 2 | Driver Assistance & Safety Tech |
| 2023 F-550 SD | 1 | 0 | 0 | 0 | 9 | Lighting |
| 2022 F-550 SD | 9 | 0 | 1 | 1 | 12 | Suspension |
| 2021 F-550 SD | 12 | 0 | 2 | 0 | 9 | Fuel, Hybrid & EV Propulsion |
| 2020 F-550 SD | 4 | 1 | 0 | 0 | 8 | Fuel, Hybrid & EV Propulsion |
| 2019 F-550 SD | 4 | 0 | 2 | 0 | 5 | Engine |
| 2018 F-550 SD | 0 | 0 | 0 | 0 | 3 | — |
| 2017 F-550 SD | 0 | 0 | 0 | 0 | 8 | — |
| 2016 F-550 SD | 3 | 0 | 0 | 0 | 3 | Engine |
| 2015 F-550 SD | 6 | 0 | 2 | 0 | 3 | Fuel, Hybrid & EV Propulsion |
| 2014 F-550 SD | 1 | 0 | 0 | 0 | 6 | Body & Structure |
| 2013 F-550 SD | 0 | 0 | 0 | 0 | 9 | — |
| 2012 F-550 SD | 0 | 0 | 0 | 0 | 10 | — |
| 2011 F-550 SD | 0 | 0 | 0 | 0 | 12 | — |
| 2010 F-550 SD | 1 | 0 | 0 | 0 | 7 | Engine |
| 2009 F-550 SD | 0 | 0 | 0 | 0 | 5 | — |
| 2008 F-550 SD | 3 | 0 | 0 | 0 | 0 | Fuel, Hybrid & EV Propulsion |
| 2007 F-550 SD | 2 | 0 | 1 | 0 | 1 | Electrical System |
| 2006 F-550 SD | 1 | 0 | 0 | 0 | 1 | Visibility & Wipers |
| 2005 F-550 SD | 0 | 0 | 0 | 0 | 1 | — |
Most common Ford F-550 SD problem areas (all years)
- Fuel, Hybrid & EV Propulsion22 complaints
- Engine11 complaints
- Electrical System8 complaints
- Transmission & Drivetrain6 complaints
- Steering4 complaints
- Suspension3 complaints
- Body & Structure2 complaints
- Brakes2 complaints
- Driver Assistance & Safety Tech2 complaints
- Wheels & Tires2 complaints
Complaint trend
Ford F-550 SD recalls
Risk: A loss of exterior lighting can reduce visibility, increasing the risk of a crash.
Risk: Windshield wiper failure can reduce visibility, increasing the risk of a crash.
Risk: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.
Risk: Trailer lights or brakes that do not function can reduce the driver’s ability to control the trailer and decrease the trailers visibility to other road users, increasing the risk of a crash.
Risk: A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.
Risk: An instrument panel display that does not show critical information, such as warning lights or vehicle speed, increases the risk of a crash.
Risk: An engine stall increases the risk of a crash.
Risk: A sudden loss of brake function increases the risk of a crash.
Risk: A frozen or missing rearview camera image can reduce the driver's view behind the vehicle, increasing the risk of a crash.
Risk: Loss of trailer brake functionality can extend the distance required to stop, increasing the risk of a crash.
Risk: Rearview camera failure can reduce the driver's view of what is behind the vehicle, increasing the risk of a crash.
Risk: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.
Risk: A deactivated air bag will not deploy during a crash, increasing the risk of injury.
Risk: Wheel detachment can result in a loss of vehicle control and create a road hazard, increasing the risk of a crash.
Risk: An inoperable instrument panel cannot show critical safety information, such as the speedometer or warning lights, which may increase the risk of a crash.
Risk: A window that does not automatically reverse when an obstruction is encountered increases the risk of injury.
Risk: Without instructions, the head restraints may be improperly adjusted, increasing the risk of injury in the event of a crash.
Risk: Missing tire information could lead to an incorrect tire or rim being installed, or incorrect tire pressure, increasing the risk of a crash.
Risk: A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.
Risk: Inoperative windshield wipers can reduce visibility in certain driving conditions, increasing the risk of a crash.
Risk: A rearview camera that displays a blank or distorted image can reduce the drivers view of what is behind the vehicle, increasing the risk of a crash.
Risk: Debris lodged within the 'Park' mechanism may prevent the vehicle from achieving or holding 'Park,' increasing the risk of a vehicle rollaway and a crash.
Risk: Loss of trailer brake functionality could result in extended stopping distance, increasing the risk of a crash.
Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire or injury.
Risk: A detached wheel and wheel extender can increase the risk of a crash.
Other Ford models
Source: U.S. National Highway Traffic Safety Administration (NHTSA) Office of Defects Investigation public data. Complaints are submitted by owners and are not verified by NHTSA or by us; a complaint does not prove a defect exists. Methodology